Advanced Search
LIANG Enbao, HU Shengsun, WANG Zhijiang. Optimization of GTAW cladding process of Inconel 625 on carbon steel using response surface methodology[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(6): 85-88,108.
Citation: LIANG Enbao, HU Shengsun, WANG Zhijiang. Optimization of GTAW cladding process of Inconel 625 on carbon steel using response surface methodology[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(6): 85-88,108.

Optimization of GTAW cladding process of Inconel 625 on carbon steel using response surface methodology

More Information
  • Received Date: August 03, 2014
  • The quality of cladded products depends on the dilution and reinforcement of the overlay, which are the comprehensive results of cladding parameters. Mathematical models between GTAW cladding parameters of Inconel 625 (including welding current, welding speed and wire feed rate) and the dilution/reinforcement of the overlay were proposed. The models were based on central composite rotatable design, which is a typical design method of response surface methodology (RSM). The effect of process parameters on the dilution and reinforcement were analyzed to optimize the cladding process. Experimental results shows that the wire feed rate has significant effect on the reinforcement while welding current and welding speed have less effect. Welding current has the most significant effect on the dilution while welding speed has the weakest effect. The interaction of welding current and welding speed also have significant effect on the dilution.
  • 沈 琛, 张忠铧, 张春霞. 高酸性腐蚀气田用BG2250-125镍基合金油管开发[J]. 中国工程科学, 2010, 12(10): 35-38. Shen Chen, Zhang Zhonghua, Zhang Chunxia. The development of BG2250-125 Ni-based alloy tubing used in severe sour oil field[J]. Engineering Sciences, 2010, 12(10): 35-38.
    李玉龙, 禹业晓. TIG堆焊技术研究进展[J]. 电焊机, 2012, 42(12): 70-76. Li Yulong, Yu Yexiao. Research and development of TIG deposition technology[J]. Electric Welding Machine, 2012, 42(12): 70-76.
    Kannan T, Yoganandh J. Effect of process parameters on clad bead geometry and its shape relationships of stainless steel claddings deposited by GMAW[J]. The International Journal of Advanced Manufacturing Technology, 2010, 47(9-12): 1083-1095.
    汪仁官. 试验设计与分析[M. 北京: 中国统计出版社, 1998.
    Banovic S W, DuPont J N, Marder A R. Dilution and microsegregation in dissimilar metal welds between super austenitic stainless steel and nickel base alloys[J]. Science and Technology of Welding & Joining, 2002, 7(6): 374-383.
    Banovic S W, DuPont J N, Marder A R. Dilution control in gas-tungsten-arc welds involving superaustenitic stainless steels and nickel-based alloys[J]. Metallurgical and Materials Transactions B, 2001, 32(6): 1171-1176.
  • Related Articles

    [1]GUO Xiao, GU Yu, HAN Ying, XU Kai, WANG Yan, JIANG Yinglong. Study on cracking mechanism of Inconel 625 alloy surfacing metal[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(11): 117-123. DOI: 10.12073/j.hjxb.20230403001
    [2]ZHANG Min, WANG Xinbao, WANG Haojun, MA Ke, ZHU Ziyue, ZHANG Zhiqiang. Microstructure and mechanical properties of laser cladding TC4/Inconel 625/316L stainless steel gradient material[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(7): 16-23. DOI: 10.12073/j.hjxb.20220628001
    [3]WANG Xujian, TAN Caiwang, HE Ping, FAN Chenglei, GUO Dizhou, DONG Haiyi. Microstructure and mechanical properties of CuCrZr /Inconel 625 laser welding joints on HEPS storage ring vacuum box[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(6): 35-40. DOI: 10.12073/j.hjxb.20220204002
    [4]GU Xiaoyan, LIN Xiaopeng, WANG Jinfeng, LI Huan. Control of the microstructure and mechanical properties of CMT arc wire additive manufactured Inconel 625 alloy by solution treatment[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(5): 70-76. DOI: 10.12073/j.hjxb.20220608001
    [5]WANG Xujian, WANG Ting, HE Ping, FAN Chenglei, GUO Dizhou, DONG Haiyi. Microstructure and mechanical properties of CuCrZr/Inconel 625 joints by electron beam welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(9): 92-97. DOI: 10.12073/j.hjxb.20211215002
    [6]SU Yunhai, YANG Taisen, DAI Zhiyong, WANG Yingdi, LIANG Xuewei, WU Xinggang. Analysis of Cl corrosion resistance of Inconel 625 deposited metal[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(6): 64-70. DOI: 10.12073/j.hjxb.20201229001
    [7]ZHANG Yu, JIANG Yun, HU Xiaoan. Microstructure and high temperature creep properties of Inconel 625 alloy by selective laser melting[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(5): 78-84. DOI: 10.12073/j.hjxb.20191211001
    [9]HE Shuai, WANG Lijun, GE Keke. Control of dilution rate of Inconel 625 alloy surfacing based on elman network algorithm[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(11): 124-128.
    [10]XU Fujia, LÜ Yaohui, HUANG Ruisheng, LEI Zhen, WANG Wei. Effect of deposition path on microstructure and mechanical properties of plasma arc rapid prototyping of Inconel 625 alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(8): 75-78.
  • Cited by

    Periodical cited type(12)

    1. 徐成. 高含硫复合阀门堆焊过程中的质量控制. 设备监理. 2024(02): 22-24+32 .
    2. 郭枭,谷宇,韩莹,徐锴,王岩,姜英龙. Inconel 625合金堆焊金属开裂机理研究. 焊接学报. 2023(11): 117-123+135-136 . 本站查看
    3. 陈根余,程少祥,钟沛新. 基于响应面法的玻璃激光焊接焊缝及气孔研究. 激光技术. 2022(04): 474-480 .
    4. 孙佳孝,杨可,郭余庆,王军,张伟刚. 膜式水冷壁表面堆焊Inconel625合金成形工艺研究. 电焊机. 2022(07): 93-99 .
    5. 李战斌,徐兵,徐祥久,闫国斌. 镍基合金SB-444 N06625 Gr.2焊接工艺及接头性能. 机械制造文摘(焊接分册). 2022(03): 33-36 .
    6. 郭枭,徐锴,吕晓春,陈佩寅,陈波,霍树斌. 钨极氩弧焊热输入与面积稀释率关系的探讨. 压力容器. 2021(06): 10-14+41 .
    7. 段江丽,刘禹. 复杂曲面堆焊Inconel625/925A焊接工艺与分析. 新技术新工艺. 2021(11): 15-19 .
    8. 刘拥军,郭占英,方海鹏. 基于RSM的GH3128镍基合金MIG堆焊工艺参数优化. 热加工工艺. 2020(15): 114-118 .
    9. 魏军会,杜文波,张宝,崔佳凯,易俊,康诗琪,李建明,冯春宇. 焊道间隔冷却时间对Inconel 625温度场的影响. 兵器材料科学与工程. 2020(06): 90-94 .
    10. 徐兵. MIG立向下堆焊Inconel 625焊接工艺研究. 压力容器. 2019(12): 70-74 .
    11. 田春英,王军,李慕勤,王剑. 耦合电弧热丝GTAW堆焊Inconel 625组织和耐蚀性. 焊接. 2019(11): 20-23+66 .
    12. 徐茂,刘双宇,李彦清,张宏,刘凤德. 基于响应面法的SPCC与65Mn异种金属激光焊接工艺参数优化. 应用激光. 2017(03): 362-366 .

    Other cited types(15)

Catalog

    Article views (568) PDF downloads (280) Cited by(27)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return