Advanced Search
ZHANG Yi, LIU Xixia, SHI Rukun, WANG Xia, YANG Xiong. Numerical simulation of deep-penetration laser welding based on level-set method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(4): 29-34.
Citation: ZHANG Yi, LIU Xixia, SHI Rukun, WANG Xia, YANG Xiong. Numerical simulation of deep-penetration laser welding based on level-set method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(4): 29-34.
shu

Numerical simulation of deep-penetration laser welding based on level-set method

  • 1.

    State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China

  • 2.

    College of Mathematics and Econometrics, Hunan University, Changsha 410082, China

More Information
  • Received Date: June 09, 2013
    Graphical Abstract
    • Abstract
  • A three-dimensional continuous mixed-state model was established. The feature that molten pool is higher than the welding surface during laser welding was obtained by using level set method in the model, as well as the simulation of the mixed state of solid-liquid in the solid-liquid zone and the tracking the movement of the vapor-liquid interface. The results demonstrated that, the wall of the keyhole and the layer of the molten pool with asymmetry were thin on the front wall of the keyhole and was thick on the rear wall. Also, the temperature gradient was large on the front wall of the keyhole and was small on the rear wall. The metal vapor evaporating from the keyhole wall flowed to the axis of the keyhole, and then was ejected outside the keyhole. The maximum absorption of the laser intensity occurred on the bottom of the keyhole. The maximum temperature of 3 700 K on the keyhole wall was higher than the vaporization temperature over 567 K. The depth of the keyhole increased quickly during the initial stage of the formation. However, the changing rate of the keyhole depth gradually decreased with the increase of the depth of the keyhole.
    • FullText(HTML)
    • References (16)
  • Stanley Osher, James A, Sethian. Fronts propagation with curvature-dependent speed:algorithms based on hamilton-jacobi formulations[J]. Jurnal of Computational Physics, 1988, 79(1):12-49.
    Ki Hyungson, Mazumder J, Mohanty P S. Modeling of laser kehole welding:part l. mathematical modeling, numerical methodology, role of recoil pressure, multiple rerlections and free surface evolution[J]. Metallurgical and Materials transactions, 2002, 33(6):1817-1830.
    Dasgupta A K, Mazumder J. Physics of zinc vaporization and plasma absorption during CO2 laser welding[J]. Journal of Appled Physics, 2007, 102(5):063108-053108-15.
    庞盛永, 陈立亮, 殷亚军, 等. 激光焊接瞬态小孔与运动熔池行为模拟[J]. 焊接学报, 2010, 31(2):71-74. Pang Shengyong, Chen Liliang, Yin Yajun, et al. Simulations of transient keyhole and dynamic melt pool behaviors during laser welding[J]. Transactions of the China Welding Institution, 2010, 31(2):71-74.
    王小杰, 武传松, 陈茂爱. 等离子弧定点焊熔池穿孔过程的数值分析[J]. 金属学报, 2010, 46(8):984-990. Wang Xiaojie, Wu Chuansong, Chen Maoai, et al. Numerical simulation of weld pool keyhole process in stationary plasma arc welding[J]. Acta Metallurgica Sinica, 2010, 46(8):984-990.
    王智勇, 初新俊, 左铁钏, 等. 激光深熔焊接抛物面小孔模型[J]. 焊接学报, 2006, 27(2):1-5. Wang Zhiyong, Chu Xinjun, Zuo Tiechuan, et al. Numerical simulation and experiment study on keyhole in laser penetration welding[J]. Transactions of the China Welding Institution, 2006, 27(2):1-5.
    张屹, 陈根余, 李力钧. 基于实测小孔的激光深熔焊接三维传热模型[J]. 焊接学报, 2008, 29(2):27-30. Zhang Yi, Chen Genyu, Li Lijun. 3D heat transfer model in laserdeep penetration welding based on real keyhole[J]. Transactions of the China Welding Institution, 2008, 29(2):27-30.
    Kumar N, Dash S, Tyagl A, et al. Study of dimensionless quantities to analyse front and rear wall of keyhole formed during laser beam welding[J]. Sadhana, 2013, 38:235-246.
    Bennon W, Incropera F. A continuum model for momentum, heat and species transport in binary solid-liquid phase change systems-I. model formulation[J]. International Journal of Heat and Mass Transfer, 1987, 30(10):2161-2170.
    Kelly R, Dreyfus R W. On the effect of knudsen-layer formation on studies of vaporization, sputtering and desorption[J]. Surface Science 1988, 198(1-2):263-276.
    张曦, 张嘉锋, 何世平, 等. 热毛细对流温度场全息干涉检测研究[J]. 实验力学, 2000, 15(2):152-156. Zhang Xi, Zhang Jiafeng, He Shiping, et al. Detection of thermocapillary convection temperature field by using holographic interferometry[J]. Journal of Experimental Mechanics, 2000, 15(2):152-156.
    Acherjee B, Kuar A S, Mitra S, et al. Modeling of laser transmission contour welding process using FEA and DoE[J]. Optics & Laser Technology, 2012, 44:1281-1289.
    Zhang Y, Shi R K, Li L J. Determination of energy coupling to material in laser welding by a novel sandwich method[J]. Transactions of Nonferrous Metals Society of China, 2012, 22(7):1701-1710.
    史如坤. 基于Level-Set方法的小孔和熔池动态形成过程模拟研究[D]. 长沙:湖南大学, 2013.
    Piekarska W, Kubiak M. Three-dimensional model for numerical analysis of thermal phenomena in laser-arc hybrid welding process[J]. International Journal of Heat and Mass Transfer, 2011, 54(23):4966-4974.
    Hu Y W, He X L, Yu G, et al. Heat and mass transfer in laser dissimilar welding of stainless steel and nickel[J]. Applied Surface Science, 2012, 258:5914-5922.
    • Related Articles

  • Related Articles

    [1]ZHANG Yuelai, PENG Zhangzhu, CHANG Maochun, HU Long, PAN Guochang, XU Bo. Numerical simulation of residual stress in complex aluminum alloy welded structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(3): 91-96. DOI: 10.12073/j.hjxb.20201215001
    [2]ZENG Qingji, XU Lianyong, HAN Yongdian, JING Hongyang, ZHOU Chunliang. Finite element numerical simulation of electron beam welding of TC4 titanium alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(11): 109-112.
    [3]LUO Yi, LIU Jinhe, YE Hong. Numerical simulation on keyhole thermal effect of vacuum electron beam welding of magnesium alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (12): 73-76.
    [4]LUO Yi, LIU Jinhe, YE Hong, YAN Zhonglin, SHEN Bin. Numerical simulation on temperature field of electron beam welding of AZ61 magnesium alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (3): 73-76.
    [5]ZHANG Guangjun, ZHAO Linlin, LENG Xuesong. Numerical simulation on weld formation of twin-electrode GTAW welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (8): 29-31.
    [6]WANG Qing, ZHANG Yanhua. Numerical simulation on electron beam welding temperature field of heat-resisting superalloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (6): 97-100.
    [7]WANG Jianmin, ZHU Xi, LIU Runquan. Three dimensional numerical simulation for explosive welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (5): 109-112.
    [8]HU Meijuan, LIU Jinhe. Numerical analysis of electron beam welding and local heat treatment combination technology[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (5): 93-96.
    [9]WANG Xi-chang, WU Bing, ZUO Cong-jin, LIU Fang-jun. New heat source model for numerical simulation of electron beam welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2005, (12): 81-84.
    [10]WU Yan-gao, LI Wu-shen, ZOU Hong-jun, FENG Ling-zhi. State-of-the-art of Numerical Simulation In Welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2002, (3): 89-92.

Catalog

    Get Citation
    PDF
    XML
    Article views (603) PDF downloads (559) Cited by()
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return