Advanced Search
XUE Dingqi, RUAN Pengxiang, CHENG Shiwen, ZHANG Zhongzhong, GENG Haibin, HAN Shaohua. Analysis on manufacturing process for thin-walled circular structure based on wire and arc additive manufacturing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(4): 42-48. DOI: 10.12073/j.hjxb.20200829003
Citation: XUE Dingqi, RUAN Pengxiang, CHENG Shiwen, ZHANG Zhongzhong, GENG Haibin, HAN Shaohua. Analysis on manufacturing process for thin-walled circular structure based on wire and arc additive manufacturing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(4): 42-48. DOI: 10.12073/j.hjxb.20200829003
shu

Analysis on manufacturing process for thin-walled circular structure based on wire and arc additive manufacturing

  • Fuzhou University, Fuzhou 350108, China

More Information
  • Received Date: August 28, 2020
  • Available Online: April 11, 2021
    Graphical Abstract
    • Abstract
  • Enclosed thin-walled circular structure was studied by CMT technology based WAAM. The overlaying mathematical model for single-pass multi-layer is firstly constructed on the basis of circular arc profile of single-pass single-layer; then an equal-volume melting metal for each layer was proposed and applied for actual manufacturing process and testified the feasibility. On account of the aforementioned model, the process parameters corresponding to the size of the thin-walled structure were also established and used for fabricating the parts. The enclosed thin-walled circular structure with fairly high appearance was obtained under the optimized process parameters. The scanned outline profile was also compared to the theoretical outline, and the results showed a good match between them.
    • FullText(HTML)
    • References (15)
  • Champagne V, Jacob A, Dindl F, et al. Cold spray and WAAM methods for manufacturing gun barrels: United State: 10281227[P]. 2019-07-05.
    姚祥宏, 周琦, 王克鸿, 等. 基于焊道尺寸控制的电弧增材成形高氮奥氏体不锈钢与316L不锈钢交织结构[J]. 材料工程, 2020, 48(1): 54 − 60.

    Yao Xianghong, Zhou Qi, Wang Kehong, et al. Mix structure of high nitrogen austenitic stainless steel and 316L stainless steel formed by wire and arc additive manufacturing based on size controlling of beads[J]. Journal of Materials Engineering, 2020, 48(1): 54 − 60.
    郭龙龙, 贺雨田, 鞠录岩, 等. 脉冲TIG增材制造技术研究进展[J]. 材料工程, 2018, 46(12): 10 − 17. doi: 10.11868/j.issn.1001-4381.2018.000267

    Guo Longlong, He Yutian, Ju Luyan, et al. Progress in additive manufacturing technique based on pulsed TIG[J]. Journal of Materials Engineering, 2018, 46(12): 10 − 17. doi: 10.11868/j.issn.1001-4381.2018.000267
    Baufeld B, Biest O, Gault R. Additive manufacturing of Ti-6Al-4V components by shaped metal deposition: Microstructure and mechanical properties[J]. Materials & Design, 2010, 31(1): 106 − 111.
    Thomas L, Akshay J, Yash J, et al. Concurrent geometry- and material-based process identification and optimization for robotic CMT-based wire arc additive manufacturing[J]. Materials & Design, 2020, 194: 108841.
    Wu B, Pan Z, Ding D, et al. A review of the wire arc additive manufacturing of metals: properties, defects and quality improvement[J]. Journal of Manufacturing Processes, 2018, 35:127–139.
    李天旭. 典型薄壁结构件CMT电弧增材制造成型技术研究[D]. 天津: 天津工业大学, 2019.

    Li Tianxu. Research on CMT arc additive manufacturing technology of typical thin-walled structural parts[D]. Tianjin: Tianjin University of Technology, 2019.
    赵昀, 卢振洋, 陈树君, 等. 薄壁结构冷金属过渡增材制造工艺优化[J]. 西安交通大学学报, 2019, 53(8): 82 − 89.

    Zhao Yun, Lu Zhenyang, Chen Shujun, et al. Optimization of manufacturing process for thin-walled structures based on cold metal transfer[J]. Journal of Xi’an Jiaotong University, 2019, 53(8): 82 − 89.
    刘勇. CMT电弧熔丝增材制造304不锈钢组织和性能研究[D]. 沈阳: 沈阳工业大学, 2018.

    Liu Yong. Research on microstructure and mechanical property of 304 stainless steel by CMT arc additive manufacturing[D]. Shenyang: Shenyang University of Technology, 2018.
    Yuan L, Pan Z, Ding D, et al. Investigation of humping phenomenon for the multi-directional robotic wire and arc additive manufacturing[J]. Robotics and Computer-Integrated Manufacturing, 2020, 63: 101916.
    莫非, 李佳蒙. 浅析CMT技术在铝合金电弧增材制造中的应用[J]. 现代制造技术与装备, 2019(8): 107 − 113. doi: 10.3969/j.issn.1673-5587.2019.08.050

    Mo Fei, Li Jiameng. Application of CMT technology in aluminum alloy arc addition manufacturing[J]. Modern Manufacturing Technology and Equipment, 2019(8): 107 − 113. doi: 10.3969/j.issn.1673-5587.2019.08.050
    Yuan L, Pan Z, Ding D, et al. Fabrication of metallic parts with overhanging structures using the robotic wire arc additive manufacturing[J]. Journal of Manufacturing Processes, 2021, 63: 24 − 34.
    王天琪, 杨壮, 李亮玉, 等. 悬空特征结构件电弧增材制造成形及算法优化[J]. 焊接学报, 2019, 40(12): 78 − 82.

    Wang Tianqi, Yang Zhuang, Li Liangyu, et al. Research on forming and welding technology of thick wall structure arc added material manufacturing[J]. Transactions of the China Welding Institution, 2019, 40(12): 78 − 82.
    张兆栋, 曾庆文, 刘黎明, 等. 铝合金激光诱导MIG电弧增材制造成形尺寸规律[J]. 焊接学报, 2019, 40(8): 7 − 12.

    Zhang Zhaodong, Zeng Qinwen, Liu Liming, et al. Forming regularity of aluminum alloy formed by laser induced MIG arc additive manufacturing[J]. Transactions of the China Welding Institution, 2019, 40(8): 7 − 12.
    Cao Y, Zhu S, Liang X, et al. Overla-pping model of beads and curve fitting of bead section for rapid manufacturing by robotic MAG welding process[J]. Robotics and Computer-Integra-ted Manufacturing, 2011, 27(3): 641 − 645. doi: 10.1016/j.rcim.2010.11.002
    • Related Articles

  • Related Articles

    [1]YANG Xuexia, SUN Qinrun, ZHANG Weiwei. Structure optimization design of BGA solder joints based on surface response method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(11): 36-41. DOI: 10.12073/j.hjxb.20220810002
    [2]ZHANG Shiyong, WANG Lifeng, BAI Yuhui, LIU Juan, JIA Keming. Effect of reflow temperature on the shear behavior of BGA solder joints under veneer structure and board-level structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(8): 124-130. DOI: 10.12073/j.hjxb.2019400220
    [3]HUANG Jun, ZHAI Ziyang, WANG Kehong, SONG Kai. Simulation and experiment on multi-pass welding of 616 armor steel with thick plate structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(11): 89-93. DOI: 10.12073/j.hjxb.2018390279
    [4]ZHU Xinjie<sup>1,2</sup>, DENG Mingxi<sup>2,3</sup>. Action mechanism of acoustic scattering in synthetic aperture array imaging of ultrasonic guided waves in plate with welding structures[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(7): 65-70. DOI: 10.12073/j.hjxb.2018390177
    [6]ZHANG Yi, LIU Xixia, SHI Rukun, WANG Xia, YANG Xiong. Numerical simulation of deep-penetration laser welding based on level-set method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(4): 29-34.
    [7]ZHAO Zhili, XU Xirui, SUN Fenglian, YANG Jianguo. Shear behavior of copper column grid array interconnect structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(4): 79-82.
    [8]WANG Guilan, WANG Qing, WANG Xiangping, ZHANG Haiou. Simulation of plasma deposition manufacturing process for functionally graded material using level-set approach[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (11): 1-4,8.
    [9]YAN Dejun, LIU Xuesong, ZHOU Guangtao, FANG Hongyuan. Numerical analysis on optimizing welding sequence of large-sized bottom structure for controlling welding distortion[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (6): 55-58.
    [10]LI Yana, ZHAO Wenzhong, LU Bihong, NIE Chunge. Welding distortion prediction and control of thin-plate welded structures of the truck side-walls[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (4): 25-28.

  • Cited by

    Periodical cited type(0)

    Other cited types(1)

Catalog

    Get Citation
    PDF
    XML
    Article views (471) PDF downloads (58) Cited by(1)
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return