LU Lihui1, ZHANG Lihua1, SUN Weicheng1, SHI Yu2, FAN Ding2. Design of special power source for dual-arc pulsed MIG welding and test analysis[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(4): 53-57. DOI: 10.12073/j.hjxb.2018390095
Citation:
LU Lihui1, ZHANG Lihua1, SUN Weicheng1, SHI Yu2, FAN Ding2. Design of special power source for dual-arc pulsed MIG welding and test analysis[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(4): 53-57. DOI: 10.12073/j.hjxb.2018390095
LU Lihui1, ZHANG Lihua1, SUN Weicheng1, SHI Yu2, FAN Ding2. Design of special power source for dual-arc pulsed MIG welding and test analysis[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(4): 53-57. DOI: 10.12073/j.hjxb.2018390095
Citation:
LU Lihui1, ZHANG Lihua1, SUN Weicheng1, SHI Yu2, FAN Ding2. Design of special power source for dual-arc pulsed MIG welding and test analysis[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(4): 53-57. DOI: 10.12073/j.hjxb.2018390095
Design of special power source for dual-arc pulsed MIG welding and test analysis
Dual-arc pulsed MIG welding is a low-energy input welding method. The original dual pulse power supply system employed in dual-arc pulsed MIG welding is complex, difficult to control and susceptible to interference. For this problem, a design scheme of integrative special power supply for dual-arc pulse MIG welding was proposed. The synergetic control of two pulse current flowing through main and bypass arc was achieved by the same control system. A main circuit based on the limited bipolar full bridge inverter and a control circuit based on DSP2812 were designed. Then, the model for integrated special power supply system was built and the feasibility of the design scheme was verified by simulation. On this basis, low-energy input welding tests were also carried out to join aluminum alloy to galvanized steel. The results showed that the designed integrative special power supply can meet the requirement of dual-arc pulsed MIG welding and well welding quality can be achieved under low-energy input conditions.
Merklein M, Geiger M. New materials and production technologies for innovative lightweight constructions[J]. Journal of Materials Processing Technology, 2002, 125-126： 532-536.[2] Joseph C, Benedyk K. Light metals in automotive applications[J]. Light Metal Age, 2000, 10(2)： 34-35.[3] Lu Y, Chen S J, Shi Y, et al. Double-electrode arc welding process: principle, variants, control and developments[J]. Journal of Manufacturing Processes, 2014, 16(1)： 93-108.[4] 卢立晖， 石 玗， 褚晓广， 等. 单电源双弧脉冲MIG焊方法及试验研究[J]. 上海交通大学学报， 2014, 48(s): 56-60.Lu Lihui， Shi Yu， Chu Xiaoguang， et al. Method of dual-arc pulsed MIG welding with single-power and experimental study[J]. Journal of Shanghai Jiaotong University， 2014, 48(s): 56-60.[5] 姚 屏. 一体化双丝弧焊电源智能控制策略与工艺性能评定方法[D]. 广州： 华南理工大学, 2012.[6] 杨景卫， 曹 彪， 尹天罡. 基于DSP控制的超声金属焊接电源[J]. 焊接学报， 2012， 33(7): 29-32.Yang Jingwei， Cao Biao， Yin Tiangang. Research on ultrasonic metal welding power supply based on DSP[J]. Transactions of the China Welding Institution， 2012， 33(7): 29-32.[7] Schubert E, Klassen M, Zerner I, et al. Light-weight structures produced by laser beam joining for future applications in automobile and aerospace industry[J]. Journal of Materials Processing Technology, 2001, 115(1): 2-8.
DownLoad: