Advanced Search
WU Kaiyuan, HE Zuwei, LIANG Zhuoyong, HUANG Xi. Double pulse welding method for twin-wire pulsed MIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(5): 53-57. DOI: 10.12073/j.hjxb.20170512
Citation: WU Kaiyuan, HE Zuwei, LIANG Zhuoyong, HUANG Xi. Double pulse welding method for twin-wire pulsed MIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(5): 53-57. DOI: 10.12073/j.hjxb.20170512
shu

Double pulse welding method for twin-wire pulsed MIG welding

  • School of Mechanical & Automotive Engineering, South China University of Technology, Guangzhou 510640, China;Engineering Research Center for Special Welding Technology and Equipment of Guangdong Province, South China University of Technology, Guangdong 510460, China

More Information
  • Received Date: March 08, 2015
    Graphical Abstract
    • Abstract
  • To improve the forming quality of twin-wire pulsed MIG welding, double pulse welding method for twin-wire pulsed MIG welding was proposed. A DSP based double pulse digital anti-phase synergic control system was constructed, with which surfacing welding experiments of single pulse and double pulse twin-wire pulsed MIG welding were conducted. Experimental results indicated that the process of double pulse welding was stably achieved on the constructed twin-wire pulse MIG welding system, and the weld seam formation was decent. By using metallographic analysis of the weld seams of single and double pulse test, it could be concluded that double pulse features a great stirring effect on the welding pool, and that as pillar dendrite crystal vanished, the crystal grain size of welding seam of double pulsed welding was smaller than that of single pulsed welding, demonstrating that the application of double pulse to twin-wire pulsed MIG welding brought about notable optimization.
    • FullText(HTML)
    • References (12)
  • 黄石生. 焊接科学基础: 焊接方法与过程控制基础[M]. 北京: 机械工业出版社, 2014.
    Scotti A, Morais C O, Vilarinho L O. The effect of out-of-phase pulsing on metal transfer in twin-wire GMA welding at high current level[J]. Welding Journal, 2006, 85(10): 225-230.
    仝红军, 上山智之. 低频调制型脉冲MIG焊接方法的工艺特点[J]. 焊接, 2001 (11): 33-35, 40. Tong Hongjun, Ueyama T. Features of low frequency modulated type pulsed MIG welding process[J]. Welding & Joining, 2001(11): 33-35, 40.
    Liu A H, Tang X H, Lu F G. Weld pool profile characteristics of Al alloy in double-pulsed GMAW[J]. International Journal of Advanced Manufacture Technology, 2013, 68(9-12): 2015-2023.
    Silva C L M, Scotti A. The influence of double pulse on porosity formation in aluminum GMAW[J]. Journal of Material Processing Technology, 2006, 171(3): 366-372.
    曹淑芬, 陈铁平, 易 杰, 等. 铝合金双脉冲MIG焊过程的温度及应力变形模拟[J]. 中国有色金属学报, 2014, 24(7): 1685-1692. Cao Shufen, Chen Tiepin, Yi Jie, et al. Simulation of temperature, stress and deformation during double pulsed MIG welding of aluminum alloy[J]. The Chinese Journal of Nonferrous Metals, 2014, 24(7): 1685-1692.
    王会霞, 王 军, 胡云岩, 等. 双脉冲 MAG横焊工艺的研究[J]. 铸造技术, 2009, 30(1): 95-97. Wang Huixia, Wang Jun, Hu Yunyan, et al. Study on the double pulse horizontal position MAG welding process[J]. Foundry Technology, 2009, 30(1): 95-97.
    Moinuddin S Q. Sharma A. Arc stability and its impact on weld properties and microstructure in anti-phase synchronized synergic-pulsed twin-wire gas metal arc welding[J]. Materials & Design, 2015, 67(1): 293-302.
    王 飞, 华学明, 马晓丽, 等. 双丝GMAW焊接的电弧干扰和中断分析[J]. 焊接学报, 2011, 32(7): 109-112. Wang Fei, Hua Xueming, Ma Xiaoli, et al. Analysis of arc interference and interruption in double-wire GMAW welding[J]. Transactions of the China Welding Institution, 2011, 32(7): 109-112.
    Schnick M, Wilhelm G, Lohse M, et al. Three-dimensional modeling of arc behavior and gas shield quality in tandem gas-metal arc welding using anti-phase pulse synchronization[J]. Journal of Physics D: Applied Physics, 2011, 44(18): 185-205.
    Ueyama T, Ohnawa T, Tanaka M, et al. Occurrence of arc interaction in tandem pulsed gas metal arc welding[J]. Science and Technology of Welding and Joining, 2007, 12(6): 523-529.
    Reis R P, Souza D,Filho D F. Arc interruptions in Tandem pulsed gas metal arc welding[J]. Journal of Manufacturing Science and Engineering, 2015, 137(2): 602-611.
    • Related Articles

  • Related Articles

    [1]ZHONG Qiming, XIE Fangxiang, WANG Zhenmin. Research of a novel double-pulsed MIG welding power supply[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(7): 94-99. DOI: 10.12073/j.hjxb.2019400188
    [2]WU Kaiyuan, ZHANG Tao, HE Zuwei, LI Huajia. STM32 based power supply system for integrative twin-wire pulsed MIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(11): 25-28.
    [3]YAO Ping, XUE Jiaxiang, Ma Qianjin, CHEN Hui, CHEN Xiaodong. Symmetrical transition waveform control process of double wire MIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (7): 21-24.
    [4]SHI Yu, ZHU Ming, HUANG Jiankang, ZHANG Yuming. Control system for high-efficiency double-electrode MIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (3): 17-20.
    [5]LU Lihui, SHI Yu, HUANG Jiankang, FAN Jiawei, FAN Ding. Vision sensing and control for wire extension in pulsed MIG welding of aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (7): 63-66.
    [6]HUANG Jiankang, SHI Yu, LU Lihui, ZHU Ming, FAN Ding. Weld width control of double pulsed MIG welding for aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (5): 13-16.
    [7]Niu Yong, Xue Haitao, Li Huan, Zeng Zhoumo. Effect of peak pulse voltage on metal transfer and formation of weld in double-wire pulsed MIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (1): 50-54.
    [8]SHA Deshang, Liao Xiaozhong. Full digital control of I/I mode pulsed MIG welding based on triple closed loop control[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (4): 5-7,12.
    [9]PENG Haiyan, HUANG Shisheng, WU Kaiyuan, WANG Zhenmin. Digital control system based on DSP for pulsed MIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (9): 63-66.
    [10]Yin Shuyan, Gang Tie, Bu Huaquan. Microcumputer control system of synergic pulsed MIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1991, (1): 46-52.

  • Cited by

    Periodical cited type(8)

    1. 何天英，余圣甫，雷毅，张光先，刘增晓. 多机器人协同的五电弧增材制造装备及其应用. 现代制造工程. 2022(01): 26-35 .
    2. 宾坤，唐贺清，姚屏，陈晔，王晓军. 不同脉冲、频率下的双丝匹配对焊缝的影响研究. 精密成形工程. 2022(06): 123-130 .
    3. 吴开源，陈梓威，黄浩，谢沛民. 低频相位对双丝双脉冲GMAW熔滴过渡和焊缝成形的影响. 焊接学报. 2022(07): 43-48+115 . 本站查看
    4. 韩善果，蔡得涛，罗子艺，易耀勇，郑世达. 双丝焊协同模式电弧特性研究. 焊接. 2019(02): 11-16+65-66 .
    5. 薛家祥，林方略，金礼，胡昱. 脉冲电流波形对Tandem双丝MIG焊力学性能影响. 焊接学报. 2019(12): 6-10+161 . 本站查看
    6. 刘朋，韩善果，易耀勇，王金钊，刘志聃. Q690高强钢双丝CMT焊接接头组织分析. 热加工工艺. 2018(21): 250-253 .
    7. 吴健文，范文艳，谢芳祥，叶春显，王振民. 新一代SiC MOSFET脉冲MIG逆变焊接电源研制. 电焊机. 2018(11): 7-12 .
    8. 翟停停，曾凯，丁燕芳，何晓聪，邢保英，肖智杰，易金权. DP590高强钢双脉冲胶接点焊温度场特征及力学性能分析. 兵器材料科学与工程. 2018(06): 26-29 .

    Other cited types(8)

Catalog

    Get Citation
    PDF
    XML
    Article views (851) PDF downloads (348) Cited by(16)
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return