Advanced Search
FAN Ding, HUANG Zicheng, HUANG Jiankang, WANG Xinxin, HAO Zhenni, HUANG Yong. Numerical simulation of the effects of oxygen as active element on weld transportation behavior in arc assisted activating TIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(3): 62-66.
Citation: FAN Ding, HUANG Zicheng, HUANG Jiankang, WANG Xinxin, HAO Zhenni, HUANG Yong. Numerical simulation of the effects of oxygen as active element on weld transportation behavior in arc assisted activating TIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(3): 62-66.

Numerical simulation of the effects of oxygen as active element on weld transportation behavior in arc assisted activating TIG welding

More Information
  • Received Date: July 03, 2014
  • In arc assisted activating TIG welding process, the base metal is pre-melted by an assisting arc along with mixture of argon and oxygen to form an oxide layer. After TIG welding, the weld penetration can be increased significantly. In this paper, two modes of uneven oxygen distribution at the surface of weld pool is proposed based on the experimental measurements; buoyance. A more sophisticated model of the weld pool in AA-TIG welding is developed, taking Lorentz force and surface tension into account. This model is developed to calculate the transportation hehavior of mass, momentum and energy in AA-TIG weld pool with the uneven oxygen distribution. In this paper, surface tension is a function of the temprerature coefficent and the concentration coefficient of the surface tension.The fluid flow in the weld pool is assumed to be turbulence and incompressible Newtonian fluid. The model is based on the RNG k-ε turbulence model. The experiments show that the calculated results agree well with measured value.
  • Gurevich S M, Zamkov V N, Kushmienko N A. Increase in the efficiency of penetration of titanium alloys in argon-arc welding[J]. Avtomaticheskaya Svarka. 1965(9):1-4.
    樊丁, 林涛, 黄勇, 等. 电弧辅助活性TIG焊接法[J]. 焊接学报, 2008, 29(12):1-4. Fan Ding, Lin Tao, Huang Yong, et al. Arc assisted activating TIG welding process[J]. Transactions of the China Welding Institution, 2008, 29(12):1-4.
    康再祥. 不锈钢分离电弧AA-TIG焊氧元素过渡行为研究[D]. 兰州:兰州理工大学, 2012.
    Heiple C R, Roper J R, Stagner R T, et al. Surface Active Element Effects on the Shape of GTA, Laser, and Electron Beam Welds[J]. Weld J, 1983, 62:72.
    Pollard B. The effect of minor elements on the welding characteristics of stainless steel[J]. Weld J, 1988, 67:202.
    Fujii H, Sato T, Lu S, Nogi K. Development of an advanced A-TIG (AA-TIG) welding method by control of Marangoni convection[J]. Mater Sci Eng A, 2008, 495:296-303.
    Zhang R H, Fan D. Numerical simulation of effects of activating flux on flow patterns and weld penetration in A-TIG welding[J]. Sci Technol Weld Join, 2007, 12:15.
    董文超, 陆善平, 李殿中, 等. 微量活性组元氧对焊接熔池Marangoni对流和熔池形貌影响的数值模拟[J]. 金属学报, 2008, 44(2):249-256. Dong Wenchao, Lu Shanpin, Li Dianzhong, et,al. Numerical simulation of effects of the minor active-element oxygen on the marangoni convection and the weld shape[J]. Acta Metallurgica Sinica, 2008, 44(2):249-256.
    Marya M, Edwards G R. Chloride contributions in flux-assisted GTA welding of magnesium alloys[J]. Weld J, 2002, 81:291.
    Huang Y, Fan D, Shao F. Alternative current flux zoned tungsten inert gas welding process for aluminium alloys[J]. Sci Tehnol Weld Join, 2012, 17:122.
    Simonik A G. Effect of halides on penetration in argon2arc welding of titanium alloys[J]. Svarochnoye Proizvodstvo, 1974, 21:81.
    Sahoo P, Debroy T, Mcnallan M J. Surface Tension of Binary Metal-Surface Active Solute Systems under Conditions Relevant to Welding Metallurgy. Metall. Trans, 1988, 19B(6):483-491.
    Zhao Y, Shi Y, Lei Y. The study of surface-active element oxygen on flow patterns and penetration in A-TIG welding[J]. Metall. Trans. B, 2006, 37B:485.
    Wang Y, Shi Q, Tsai H L. Modeling of the effects of surface-active elements on flow patterns and weld penetration[J]. Metall Mater Trans B, 2001, 32B:145.
    Zhao C X, vanSteijn V, Richardson I M, et al. Unsteady interfacial phenomena during inward weld pool flow with an active surface oxide[J]. Science and Technology of Welding and Joining, 2009, 14(2):132-140.
    武传松. 焊接热过程与熔池形态[M]. 北京:机械工程出版社, 2008.
    Zacharia T, David S A, Vitek J M. Metall Trans, 1991, 22B:233.
    郝珍妮. AA-TIG焊三维熔池行为的数值分析[D]. 兰州:兰州理工大学, 2013.
  • Related Articles

    [1]SHAO Huakai, WU Aiping, ZOU Guisheng. Study on shear strength and fracture behavior of Cu-Sn system low-temperature TLP bonded joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(3): 13-16.
    [2]JIN Yuhua, HUO Renjie, LI Changfeng, WANG Xijing. Influence of rotational speed on fracture characteristics of 7055 aluminum alloy friction stir welded joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(2): 10-13,18.
    [3]WU Na, LI Yajiang, WANG Juan. Microstructure and shear strength of high-temperature brazed joint of Super-Ni/NiCr laminated composite using Ni-Cr-Si-B filler metal[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(1): 9-12,36.
    [4]LI Xiaoquan, CHU Yajie, YANG Zonghui, HE Xiancong. Effect of hot extrusion deformation on microstructure and fracture morphology of AZ31B magnesium alloy TIG weld seam[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (3): 1-4.
    [5]MENG Gongge, LI Dan, LI Zhengping, WANG Yanpeng, CHEN Leida. Effects of aging on shearing strength and fracture surface characteristics of SnCuSb/Cu soldering joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (6): 85-88.
    [6]MENG Gongge, LI Zhengping. Shear strength and fracture surface analysis of BiAgNiCuGe/Cujoint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (10): 45-48.
    [7]MENG Gongge, LI Caifu, YANG Tuoyu, CHEN Leida. Effect of germanium on shearing strength and fracture surface of SnAgCu/Cu soldering joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (9): 59-62.
    [8]XUE Song-bai, HU Yong-Fang, YU Sheng-lin. Study on shear strength of soldered joints of BGA packaging devices[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2005, (10): 62-64.
    [9]WANG Juan, LI Ya-jiang, LIU Peng. Shear strength and microstructure in Fe3Al/Q235 diffusion bonded joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2003, (5): 81-84.
    [10]Yang Shijie, Meng Qingsen, Lu Wenxiong. Fracture morphology of solidification crack and crack resisting property of austenitic stainless steel deposited metal[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1995, (2): 62-67.
  • Cited by

    Periodical cited type(4)

    1. 许峰,杨莉,熊义峰,刘坡,张尧成. 搅拌摩擦加工Al-Pb表面复合材料的微结构和织构. 稀有金属材料与工程. 2021(03): 957-962 .
    2. 张亚敏,姜永亮. 基于神经网络算法的铝基复合材料搅拌铸造工艺优化. 热加工工艺. 2021(18): 91-94 .
    3. 张孙艺,周爽,朱绍举,高吉成. 基于FSP技术制备CeO_2颗粒增强铝基复合材料. 机械工程与自动化. 2020(02): 151-152 .
    4. 杨绍斌,张旭,谢帅. 高质量分数Al_2O_3/Al复合材料的硬度和耐磨性能. 材料保护. 2018(04): 47-50+140 .

    Other cited types(2)

Catalog

    Article views (639) PDF downloads (275) Cited by(6)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return