Advanced Search
CONG Baoqiang, OUYANG Ruijie, QIAO Liuping. Weld formation and porosity of 2014-T6 aluminum alloy welds produced by cold metal transfer process[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(5): 37-40.
Citation: CONG Baoqiang, OUYANG Ruijie, QIAO Liuping. Weld formation and porosity of 2014-T6 aluminum alloy welds produced by cold metal transfer process[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(5): 37-40.

Weld formation and porosity of 2014-T6 aluminum alloy welds produced by cold metal transfer process

More Information
  • Received Date: October 17, 2013
  • The weld formation and porosity characteristics of 2014-T6 aluminum alloy using three different cold metal transfer welding processes were investigated. Experimental results show that, with constant wire feed speed of 7.5 m/min, contact tip to work distance of 15 mm and pure argon shielding gas flow rate of 25 L/min, finger-shape penetration is observed using the conventional CMT process and there are many gas pores in the lower and upper part of the weld. The volume of the finger-shape weld metal is decreased and the gas pore is reduced significantly using the pulsed CMT process. The porosity is almost eliminated using the welding speed of 0.6 m/min. Spherical-shape weld is achieved using the CMT welding process. The gas pore is also significantly reduced and drop to zero with the welding speed of 0.4 m/min.
  • Pickin C G, Young K. Evaluation of cold metal transfer (CMT) process for welding aluminium alloy[J]. Science and Technology of Welding and Joining, 2006, 11(5): 583-585.
    Feng Jicai, Zhang Hongtao, He Peng. The CMT short-circuiting metal transfer process and its use in thin aluminium sheets welding[J]. Materials and Design, 2009, 30(5): 1850-1852.
    Zhang Hongtao, Feng Jicai, He Peng, et al. The arc characteristics and metal transfer behaviour of cold metal transfer and its use in joining aluminium to zinc-coated steel[J]. Materials Science and Engineering A, 2009, 499: 111-113.
    Shang Jing, Wang Kehong, Zhou Qi, et al. Microstructure characteristics and mechanical properties of cold metal transfer welding Mg/Al dissimilar metals[J]. Materials and Design, 2012, 34: 559-565.
    Cao R, Wen B F, Chen J H, et al. Cold metal transfer joining of magnesium AZ31B-to-aluminum A6061-T6[J]. Materials Science and Engineering A, 2013, 560: 256-266.
    Pépe N, Egerland S, Colegrove P A, et al. Measuring the process efficiency of controlled gas metal arc welding processes[J]. Science and Technology of Welding and Joining, 2011, 16(5): 412-417.
    Dupont J N, Marder A R. Thermal efficiency of arc welding processes[J]. Welding Journal, 1995, 74(12): 406s-416s.
    Kou S, Wang Y H. Weld pool convection and its effect[J]. Welding Journal, 1986, 65(3): 63s-70s.
    Lin M L, Eagar T W. Influence of arc pressure on weld pool geometry[J]. Welding Journal, 1985, 64(6): 162s-169s.
  • Related Articles

    [1]HE Qingshan, CUI Zhongming, FU Yucan, WANG Zhixin. Vacuum brazing diamond process under the profile constraint and analysis of agreed height abrasives[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(2): 39-42. DOI: 10.12073/j.hjxb.20191106006
    [2]LU Jinbin, HE Yaxun, ZHANG Wangxi, LI Hua, ZHAO Bin, YIN Zhen, MA Jia. Analysis on vacuum brazing diamond using CuSnTiNi[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(6): 125-128.
    [3]WANG Bo, XIAO Bing, ZHU Yongwei, SHAO Mingjia. Vacuum brazing of diamond with large-grained nickel-based alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(2): 85-88,93.
    [4]LU Jinbin, XU Jiuhua. Microstructure of interface between Ag-Cu-Ti brazing filler metal and diamond[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (8): 29-32.
    [5]YUAN Jie, ZHAO Ning, NAN Junma, XU Kewei. Bonding interface of containing-Ti prealloy based CuMn and diamond grit via brazing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (6): 69-72.
    [6]SUN Feng-lian, ZHAO Mi, LI Dan, GU Feng. Interfacial reaction layers and microstructure of brazed joint of CVD diamond film[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (9): 70-72.
    [7]MA Bo-jiang, XU Hong-jun, FU Yu-can, XIAO Bing, XU Jiu-hua. Interfacial characteristics of diamond brazed by high-frequency induction[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2005, (3): 50-54.
    [8]LU Jin-bin, XU Jiu-hua, XU Hong-jun, FU Yu-can, JIANG Cheng-yu. Thermodynamic studies on interfacial reactions between diamond and Ni-Cr filler metal in vacuum brazing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (1): 21-24.
    [9]WU Zhi-bin, XU Hong-jun, YAO Zheng-jun, XIAO Bing. Difficult Problems and Its Countermeasures of Brazed Bonded Monolayer Diamond Grinding Wheel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2001, (3): 36-38.
    [10]WU Zhi-bin, XU Hong-jun, XIAO Bing. Experimental Investigation on Induction Brazing of Diamond Grinding Wheel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2001, (1): 24-26.

Catalog

    Article views PDF downloads Cited by()

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return