Advanced Search
HE Qingshan, CUI Zhongming, FU Yucan, WANG Zhixin. Vacuum brazing diamond process under the profile constraint and analysis of agreed height abrasives[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(2): 39-42. DOI: 10.12073/j.hjxb.20191106006
Citation: HE Qingshan, CUI Zhongming, FU Yucan, WANG Zhixin. Vacuum brazing diamond process under the profile constraint and analysis of agreed height abrasives[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(2): 39-42. DOI: 10.12073/j.hjxb.20191106006

Vacuum brazing diamond process under the profile constraint and analysis of agreed height abrasives

More Information
  • Received Date: November 05, 2019
  • Available Online: July 12, 2020
  • The brazing experiments in vacuum furnace were carried by a special method of keeping diamond within the bounds of graphite template, which realized a high bonding strength between steel matrix and diamond and an effective way to control agreed height abrasives. Welded joints and morphology of diamond surface were observed by SEM. Fixed-point and micro-region compositions on the diamond surface were analyzed by EDS. The agreed height abrasives were measured by super-field 3D microscope. Results show that liquefied Cu70Sn20Ti10 solder under capillary action can infiltrate and enclose diamond on the profile of graphite template through splicing and steel matrix have a high holding power for diamond due to the formed TiC on bonding interfaces. Silver colloid and diamond can't generate reaction during brazing process. As silver colloid can always have good bonding and constraint effect for diamond, agreed height of abrasives is satisfactory after brazing process.
  • 卢金斌, 贺亚勋, 张旺玺, 等. CuSnTiNi钎料真空钎焊金刚石[J]. 焊接学报, 2017, 38(6): 125 − 128.

    Lu Jinbin, He Yaxun, Zhang Wangxi, et al. Analysis on vacuum brazing diamond using CuSnTiNi[J]. Transactions of the China Welding Institution, 2017, 38(6): 125 − 128.
    Lu Jinbin, Qi Wenchun, Li Yang, et al. Analysis on brazed diamond joints with modified Cu-based filler alloy[J]. International Journal of Refractory Metals and Hard Materials, 2017, 67: 141 − 146. doi: 10.1016/j.ijrmhm.2016.11.005
    Huang Guoqin, Yu Kaifeng, Zhang Meiqin, et al. Grinding characteristics of aluminium alloy 4032 with a brazed diamond wheel[J]. International Journal of Advanced Manufacturing Technology, 2018, 95(9-12): 4573 − 4581. doi: 10.1007/s00170-017-1540-2
    Wu Hengheng, Xiao Bing, Xiao Hanzhong, et al. Study on wear characteristics of brazed diamond sheet for rail's composite grinding wheel under different pressures[J]. Wear, 2019, 424-425: 183 − 192. doi: 10.1016/j.wear.2019.02.025
    周玉梅, 张凤林. 钎焊单层金刚石工具研究现状[J]. 焊接学报, 2010, 39(6): 1 − 6.

    Zhou Yumei, Zhang Fenglin. Status of research on brazed monolayer diamond tool[J]. Transactions of the China Welding Institution, 2010, 39(6): 1 − 6.
    Ghosh A, Chattopadhyay A K. Experimental investigation on performance of touch-dressed single-layer brazed cBN wheels [J]. International Journal of Machine Tools and Manufacture, 2007, 47(7-8): 1206-1213.
    Su Honghua, Dai Jianbo, Ding Wenfeng, et al. Experimental research on performance of monolayer brazed diamond wheel through a new precise dressing method-plate wheel dressing[J]. International Journal of Advanced Manufacturing Technology, 2016, 87(9-12): 3249 − 3259. doi: 10.1007/s00170-016-8646-9
    Huang S F, Tsai H L, Lin S T. Laser brazing of diamond grits using a Cu-15Ti-10Sn brazing alloy[J]. Materials Transactions, 2002, 43(10): 2604 − 2608. doi: 10.2320/matertrans.43.2604
    杨志波, 刘爱菊, 杨瑞云, 等. Ni-Cr合金钎料激光钎焊金刚石磨粒界面显微结构及形成机理(英文)[J]. 稀有金属材料与工程, 2016, 45(5): 1152 − 1156. doi: 10.1016/S1875-5372(16)30111-4

    Yang Zhibo, Liu Aijun, Yang Ruiyun, et al. Interface microstructure and formation mechanism of diamond abrasives laser brazed with Ni-Cr solder[J]. Rare Metal Materials and Engineering, 2016, 45(5): 1152 − 1156. doi: 10.1016/S1875-5372(16)30111-4
    Ma Bojiang, Pang Qian, Lou Jianpeng. Rod-like brazed diamond tool fabricated by supersonic-frequency induction brazing with Cu-based brazing alloy[J]. International Journal of Refractory Metals and Hard Materials, 2014, 43: 25 − 29. doi: 10.1016/j.ijrmhm.2013.10.017
    崔仲鸣, 贾振华. 内电镀金刚石修整滚轮技术研究[J]. 金刚石与磨料磨具工程, 2007, 158(2): 48 − 49. doi: 10.3969/j.issn.1006-852X.2007.02.014

    Cui Zhongming, Jia Zhenhua. Manufacturing technique about electroplate diamond dressing roller[J]. Diamond & Abrasives Engineering, 2007, 158(2): 48 − 49. doi: 10.3969/j.issn.1006-852X.2007.02.014
    赫青山, 崔仲鸣, 王星, 等. 一种单层高精度钎焊超硬磨料砂轮及其制造方法: 中国, 201810799326.3[P]. 2018-07-19.
  • Related Articles

    [1]LU Jinbin, HE Yaxun, ZHANG Wangxi, LI Hua, ZHAO Bin, YIN Zhen, MA Jia. Analysis on vacuum brazing diamond using CuSnTiNi[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(6): 125-128.
    [2]WANG Bo, XIAO Bing, ZHU Yongwei, SHAO Mingjia. Vacuum brazing of diamond with large-grained nickel-based alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(2): 85-88,93.
    [3]YANG Zhibo, XU Jiuhua, LIU Aiju. Analysis on interfacial microstructure of laser brazing diamond grits[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (10): 9-12.
    [4]LU Jinbin, XU Jiuhua. Microstructure of interface between Ag-Cu-Ti brazing filler metal and diamond[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (8): 29-32.
    [5]SUN Feng-lian, ZHAO Mi, LI Dan, GU Feng. Interfacial reaction layers and microstructure of brazed joint of CVD diamond film[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (9): 70-72.
    [6]MA Bo-jiang, XU Hong-jun, FU Yu-can, XIAO Bing, XU Jiu-hua. Interfacial characteristics of diamond brazed by high-frequency induction[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2005, (3): 50-54.
    [7]MENG Wei-ru, XU Ke-wei, YANG Ji-jun, NAN Jun-ma. Adaptability of brazing filling metal used for monolayer diamond tools with vacuum furnace brazing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (1): 80-82.
    [8]XIAO Bing, XU Hong-jun, WU Zhi-bin, XU Xi-peng. Furnace Brazing of Diamond Grinding Wheel with Ni-Cr Alloy under Vacuum Atmosphere[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2001, (2): 23-26.
    [9]WU Zhi-bin, XU Hong-jun, XIAO Bing. Experimental Investigation on Induction Brazing of Diamond Grinding Wheel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2001, (1): 24-26.
    [10]Sun Fenglian, Yu Yandong, Sun Pingzhong, Zhang Jie, Zhang Jiuhai, Xu Yonghua. Solid-state Bonding of Diamond to Co-Si Alloys[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1997, (3): 177-181.
  • Cited by

    Periodical cited type(3)

    1. 徐东,金天,王朋波,程战. Gd改性Ni-Cr钎料钎焊金刚石组织和性能研究. 材料导报. 2024(19): 181-185 .
    2. 王楠,张雷,纠永涛,冯帅帅,程战,秦建,陈继,李家茂,徐东. 钎焊温度对Cu-Sn-Ti-Ga钎料钎焊金刚石接头组织及性能的影响. 材料研究与应用. 2023(06): 1125-1133 .
    3. 朱晨颖,孙志鹏,王宇. 感应钎涂金刚石/镍基合金复合涂层的性能. 焊接学报. 2022(02): 106-112+120 . 本站查看

    Other cited types(3)

Catalog

    Article views (467) PDF downloads (19) Cited by(6)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return