Citation: | LI Wenya, XING Cihao. Research progress and prospect of numerical simulation of deposit morphology control in solid-state cold spray additive manufacturing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(10): 1-11. DOI: 10.12073/j.hjxb.20230308002 |
Wong K V, Hernandez A. A review of additive manufacturing[J]. International Scholarly Research Notices, 2012, https://doi.org/10.5402/2012/208760.
|
Dilberoglu U M, Gharehpapagh B, Yaman U, et al. The role of additive manufacturing in the era of industry 4.0[J]. Procedia Manufacturing, 2017, 11: 545 − 554. doi: 10.1016/j.promfg.2017.07.148
|
卢秉恒, 李涤尘. 增材制造(3D打印)技术发展[J]. 机械制造与自动化, 2013, 42(4): 1 − 4.
Lu Binghuan, Li Dichen. Additive manufacturing (3D printing) technology development[J]. Machine Manufacturing and Automation, 2013, 42(4): 1 − 4.
|
Gardner L. Metal additive manufacturing in structural engineering–review, advances, opportunities and outlook[J]. Structures, 2023, 47: 2178 − 2193. doi: 10.1016/j.istruc.2022.12.039
|
Fu J, Li H, Song X, et al. Multi-scale defects in powder-based additively manufactured metals and alloys[J]. Journal of Materials Science and Technology, 2022, 122(20): 165 − 199.
|
Li W, Yang K, Yin S, et al. Solid-state additive manufacturing and repairing by cold spraying: A review[J]. Journal of Materials Science and Technology, 2018, 34(3): 440 − 457. doi: 10.1016/j.jmst.2017.09.015
|
Yin S, Cavaliere P, Aldwell B, et al. Cold spray additive manufacturing and repair: Fundamentals and applications[J]. Additive Manufacturing, 2018, 21: 628 − 650. doi: 10.1016/j.addma.2018.04.017
|
Prashar G, Vasudev H. A comprehensive review on sustainable cold spray additive manufacturing: State of the art, challenges and future challenges[J]. Journal of Cleaner Production, 2021, 310: 127606. doi: 10.1016/j.jclepro.2021.127606
|
Guo D, Kazasidis M, Hawkins A, et al. Cold spray: over 30 years of development toward a hot future[J]. Journal of Thermal Spray Technology, 2022, 31(4): 866 − 907. doi: 10.1007/s11666-022-01366-4
|
Pattison J, Celotto S, Morgan R, et al. Cold gas dynamic manufacturing: A non-thermal approach to freeform fabrication[J]. International Journal of Machine Tools and Manufacture, 2007, 47(3-4): 627 − 634. doi: 10.1016/j.ijmachtools.2006.05.001
|
Pathak S, Saha G C. Development of sustainable cold spray coatings and 3D additive manufacturing components for repair/manufacturing applications: A critical review[J]. Coatings, 2017, 7(8): 122. doi: 10.3390/coatings7080122
|
Lynch M E, Gu W, El-Wardany T, et al. Design and topology/shape structural optimisation for additively manufactured cold sprayed components[J]. Virtual and Physical Prototyping, 2013, 8(3): 213 − 231. doi: 10.1080/17452759.2013.837629
|
Villafuerte J. Considering cold spray for additive manufacturing[J]. Advanced Materials and Processes, 2014, 50: 50 − 52.
|
Cai Z, Liang H, Quan S, et al. Computer-aided robot trajectory auto-generation strategy in thermal spraying[J]. Journal of Thermal Spray Technology, 2015, 24: 1235 − 1245. doi: 10.1007/s11666-015-0282-7
|
Yanjun Z, Wenbo L, Dayu L, et al. Modeling of thickness and profile uniformity of thermally sprayed coatings deposited on cylinders[J]. Journal of Thermal Spray Technology, 2018, 27(3): 288 − 295. doi: 10.1007/s11666-017-0661-3
|
Raoelison R, Verdy C, Liao H. Cold gas dynamic spray additive manufacturing today: Deposit possibilities, technological solutions and viable applications[J]. Materials & Design, 2017, 133: 266 − 287. doi: 10.1016/j.matdes.2017.07.067
|
Sokore M, Wu H, Li W, et al. Perspective of 3D near-net-shape additive manufacturing by cold spraying: an empirical study using pure Al powders[C]//Thermal Spray 2022: Proceedings from the International Thermal Spray Conference (ITSC2022). ASM International, Vienna, Austria, 2022: 306 − 313.
|
Wu H, Xie X, Liu M, et al. Stable layer-building strategy to enhance cold-spray-based additive manufacturing[J]. Additive Manufacturing, 2020, 35: 101356. doi: 10.1016/j.addma.2020.101356
|
Chen C, Gojon S, Xie Y, et al. A novel spiral trajectory for damage component recovery with cold spray[J]. Surface and Coatings Technology, 2017, 309: 719 − 728. doi: 10.1016/j.surfcoat.2016.10.096
|
Lewke M, Wu H, List A, et al. Integration of pre-machining geometries for repair application by cold spray[C]//2022 IEEE 5th International Conference on Industrial Cyber-Physical Systems (ICPS). IEEE, Coventry, UK, 2022: 1 − 6.
|
Rech S, Trentin A, Vezzu S, et al. Different cold spray deposition strategies: single-and multi-layers to repair aluminium alloy components[J]. Journal of Thermal Spray Technology, 2014, 23: 1237 − 1250. doi: 10.1007/s11666-014-0141-y
|
Borchers C, Gartner F, Stoltenhoff T, et al. Microstructural bonding features of cold sprayed face centered cubic metals[J]. Journal of Applied Physics, 2004, 96(8): 4288 − 4292. doi: 10.1063/1.1789278
|
Yin S, Wang X F, Suo X K, et al. Deposition behavior of thermally softened copper particles in cold spraying[J]. Acta Materialia, 2013, 61(14): 5105 − 5118. doi: 10.1016/j.actamat.2013.04.041
|
Assadi H, Kreye H, Gärtner F, et al. Cold spraying – A materials perspective[J]. Acta Materialia, 2016, 116: 382 − 407. doi: 10.1016/j.actamat.2016.06.034
|
Li B, Yang L J, Li Z H, et al. Beneficial effects of synchronous laser irradiation on the characteristics of cold-sprayed copper coatings[J]. Journal of Thermal Spray Technology, 2015, 24(5): 836 − 847. doi: 10.1007/s11666-015-0246-y
|
Li C J, Li W Y, Liao H L. Examination of the critical velocity for deposition of particles in cold spraying[J]. Journal of Thermal Spray Technology, 2006, 15(2): 212 − 222. doi: 10.1361/105996306X108093
|
Seng D H L, Zhang Z, Zhang Z Q, et al. Influence of spray angle in cold spray deposition of Ti-6Al-4V coatings on Al6061-T6 substrates[J]. Surface and Coatings Technology, 2022, 432: 128068. doi: 10.1016/j.surfcoat.2021.128068
|
Pathak S, Saha G C. Cold spray in the realm of additive manufacturing[M]. Germany: Springer, 2020.
|
王银安. 喷涂机器人自动轨迹规划方法研究[D]. 广州: 华南理工大学, 2021.
Wang Yinan. Research on automatic trajectory planning of spraying robot[D]. Guangzhou: South China University of Technology, 2021.
|
Chen C, Xie Y, Verdy C, et al. Numerical investigation of transient coating build-up and heat transfer in cold spray[J]. Surface and Coatings Technology, 2017, 326: 355 − 365. doi: 10.1016/j.surfcoat.2017.07.069
|
施栩, 李康, 汪绍鹏. 基于 Matlab 的喷涂机器人喷涂轨迹规划设计[J]. 机械研究与应用, 2019, 32(3): 12 − 16.
Shi Xu, Li Kang, Wang Shaopeng. Spraying robot trajectory planning and design based on Matlab[J]. Mechanical Research and Application, 2019, 32(3): 12 − 16.
|
王战中, 杨晓博, 刘超颖, 等. 基于 MATLAB 的喷涂轨迹重叠率优化[J]. 机械设计与制造, 2012(2): 87 − 89. doi: 10.3969/j.issn.1001-3997.2012.02.034
Wang Zhanzhong, Yang Xiaobo, Liu Chaoying, et al. Optimization of spraying trajectory overlap rate based on MATLAB[J]. Mechanical Design and Manufacturing, 2012(2): 87 − 89. doi: 10.3969/j.issn.1001-3997.2012.02.034
|
吴洪键, 刘敏, 邓思豪, 等. 涂层厚度数学模型的建立及喷涂轨迹间距优化[J]. 热加工工艺, 2017(16): 128 − 132. doi: 10.14158/j.cnki.1001-3814.2017.16.032
Wu Hongjian, Liu Min, Deng Sihao, et al. Establishment of mathematical model of coating thickness and optimization of spraying track spacing[J]. Hot Working Technology, 2017(16): 128 − 132. doi: 10.14158/j.cnki.1001-3814.2017.16.032
|
董慧芬, 刘健健, 高爽笑. 机器人喷涂曲面涂层生长模型及均匀性分析[J]. 机械设计与制造, 2021(5): 246 − 250. doi: 10.3969/j.issn.1001-3997.2021.05.056
Dong Huifen, Liu Jianjian, Gao Shuangxiao. Growth model and uniformity analysis of robot spraying curved coating[J]. Mechanical Design and Manufacturing, 2021(5): 246 − 250. doi: 10.3969/j.issn.1001-3997.2021.05.056
|
冯浩, 吴秋, 王小平. 基于椭圆双 β 模型的球面喷涂轨迹优化[J]. 机械设计与制造, 2016(4): 249 − 252. doi: 10.3969/j.issn.1001-3997.2016.04.065
Feng Hao, Wu Qiu, Wang Xiaoping. Trajectory optimization of spherical spraying based on elliptic double β model[J]. Mechanical Design and Manufacturing, 2016(4): 249 − 252. doi: 10.3969/j.issn.1001-3997.2016.04.065
|
霍平, 徐帅, 魏来. 基于 MATLAB 曲面喷涂厚度仿真研究[J]. 机床与液压, 2019, 47(16): 162 − 165, 191. doi: 10.3969/j.issn.1001-3881.2019.16.035
Huo Ping, Xu Shuai, Wei Lai. Simulation of surface coating thickness based on MATLAB[J]. Machine Tools and Hydraulics, 2019, 47(16): 162 − 165, 191. doi: 10.3969/j.issn.1001-3881.2019.16.035
|
Duncan S, Jones P, Wellstead P. A frequency-domain approach to determining the path separation for spray coating[J]. IEEE Transactions on Automation Science and Engineering, 2005, 2(3): 233 − 239. doi: 10.1109/TASE.2005.850393
|
Tzinava M, Delibasis K, Allcock B, et al. A general-purpose spray coating deposition software simulator[J]. Surface and Coatings Technology, 2020, 399: 126148. doi: 10.1016/j.surfcoat.2020.126148
|
Nault I M, Ferguson G D, Nardi A T. Multi-axis tool path optimization and deposition modeling for cold spray additive manufacturing[J]. Additive Manufacturing, 2021, 38: 101779. doi: 10.1016/j.addma.2020.101779
|
Razavipour M, Legoux J G, Poirier D, et al. Artificial neural networks approach for hardness prediction of copper cold spray laser heat treated coatings[J]. Journal of Thermal Spray Technology, 2022, 31(3): 525 − 544. doi: 10.1007/s11666-021-01311-x
|
Ikeuchi D, Vargas-Uscategui A, Wu X, et al. Data-efficient neural network for track profile modelling in cold spray additive manufacturing[J]. Applied Sciences, 2021, 11(4): 1654. doi: 10.3390/app11041654
|
Ikeuchi D, Vargas-Uscategui A, Wu X, et al. Neural network modelling of track profile in cold spray additive manufacturing[J]. Materials, 2019, 12(17): 2827. doi: 10.3390/ma12172827
|
Mahapatra M, Li L. Prediction of pulsed-laser powder deposits’ shape profiles using a back-propagation artificial neural network[J]. Proceedings of the Institution of Mechanical Engineers, Part B:Journal of Engineering Manufacture, 2008, 222(12): 1567 − 1576. doi: 10.1243/09544054JEM1228
|
Xiong J, Zhang G, Hu J, et al. Bead geometry prediction for robotic GMAW-based rapid manufacturing through a neural network and a second-order regression analysis[J]. Journal of Intelligent Manufacturing, 2014, 25: 157 − 163. doi: 10.1007/s10845-012-0682-1
|
Chen C, Xie Y, Verdy C, et al. Modelling of coating thickness distribution and its application in offline programming software[J]. Surface and Coatings Technology, 2017, 318: 315 − 325. doi: 10.1016/j.surfcoat.2016.10.044
|
董一萱, 王世杰, 王照智. 基于MPA-ANN的冷喷增材制造沉积建模与预测[J]. 计算机集成制造系统, 2022: 1 − 18.
Dong Yixuan, Wang Shijie, Wang Zhaozhi. Modeling and prediction of deposition for cold spray additive manufacturing based on MPA-ANN[J]. Computer Integrated Manufacturing System, 2022: 1 − 18.
|
Liu M, Wu H, Yu Z, et al. Description and prediction of multi-layer profile in cold spray using artificial neural networks[J]. Journal of Thermal Spray Technology, 2021, 30(6): 1453 − 1463. doi: 10.1007/s11666-021-01212-z
|
Cai Z, Deng S, Liao H, et al. New method of generating robot trajectory on complex geometric workpiece[J]. DVS-Berichte, 2011: 1262 − 1266.
|
Fang D, Deng S, Liao H, et al. Automatic generation of robot trajectory for free-form surfaces in thermal spraying[J]. DVS-Berichte, 2011, 276: 1110 − 1114.
|
Deng S, Cai Z, Fang D, et al. Application of robot offline programming in thermal spraying[J]. Surface and Coatings Technology, 2012, 206(19): 3875 − 3882.
|
Cai Z, Deng S, Liao H, et al. The effect of spray distance and scanning step on the coating thickness uniformity in cold spray process[J]. Journal of Thermal Spray Technology, 2014, 23(3): 354 − 362. doi: 10.1007/s11666-013-0002-0
|
Klinkov S, Kosarev V, Ryashin N, et al. Influence of particle impact angle on formation of profile of single coating track during cold spraying[C]//AIP Conference Proceedings. AIP Publishing LLC, Los Angeles, USA, 2018, 2027(1): 020007.
|
Klinkov S, Kosarev V, Shikalov V. Control of cold spray process by changing of nozzle setting angle[C]//AIP Conference Proceedings. AIP Publishing LLC, Los Angeles, USA, 2019, 2125(1): 020022.
|
Vanerio D, Kondas J, Guagliano M, et al. 3D modelling of the deposit profile in cold spray additive manufacturing[J]. Journal of Manufacturing Processes, 2021, 67: 521 − 534. doi: 10.1016/j.jmapro.2021.05.013
|
[1] | YIN Yuhuan, ZENG Caiyou, GAO Han, ZHANG Tiemin, QI Bojin, CONG Baoqiang. Effect of heat treatment on microstructure evolution and mechanical properties of 2219 aluminum alloy joint as fabricated by double-pulsed TIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(4): 42-49. DOI: 10.12073/j.hjxb.20211102003 |
[2] | LI Ju, ZHANG Tiancang, GUO Delun. Influence of heat treatment on microstructure and mechanical properties of TC17(α+β)/TC17(β) linear friction welding joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(5): 97-100,120. DOI: 10.12073/j.hjxb.2018390131 |
[3] | XU Zhongfeng, LU Hao, YU Chun, YANG Yang. Microstructure and mechanical properties of 2219 aluminum alloy refilling friction stir welded joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (3): 73-76. |
[4] | YAN Keng, SHI Zhiqiang, WANG Xiling. Influence of heat treatment on microstructure and mechanical properties of spray formed 7xxx series aluminum alloy TIG weld joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (3): 33-36,40. |
[5] | ZHU Hai, ZHENG Haiyang, GUO Yarding. Effects of heat treatment technology on mechanical properties of friction welding drill rod[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (12): 93-96. |
[6] | MA Tiejun, YANG Siqian, ZHANG Yong, LI Wenya. Mechanical properties and microstructure features of linear friction welded TC4 titanium alloy joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (10): 17-20. |
[7] | YAO Wei, GONG Shui-li, CHEN Li. Microstructure and mechanical properties of laser welded joint of titanium alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (2): 69-72,76. |
[8] | YAN Keng, CAO Liang, CHEN Hua-bin. Effect of tool tilt angle on formation and mechanical property of FSW[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2005, (12): 35-38. |
[9] | Sun Daqian, Zhou Zhenfeng, Ren Zhenan. Microstructure and Mechanical Properties of Austempered Ductile Iron Welds[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1995, (4): 202-207. |
[10] | Shi Yaowu, Zhou Ningning, Zhang Xinping, Tang Wei, Lei Yongping. Microshear test and its evaluation to mechanical properties of welded joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1994, (4): 235-240. |
1. |
朱新杰,李永涛,邓明晰,姚森,张洁. 焊缝散射条件下板中超声导波直线阵列多帧变秩成像检测. 焊接学报. 2025(01): 80-86 .
![]() |