Advanced Search
LI Chengkun, DONG Zhibo, WANG Han, HAN Fang, TENG Junfei, LV Yanlong. Research on service life prediction of closely spaced array hole column laminated cooling structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(11): 101-106. DOI: 10.12073/j.hjxb.20220707003
Citation: LI Chengkun, DONG Zhibo, WANG Han, HAN Fang, TENG Junfei, LV Yanlong. Research on service life prediction of closely spaced array hole column laminated cooling structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(11): 101-106. DOI: 10.12073/j.hjxb.20220707003

Research on service life prediction of closely spaced array hole column laminated cooling structure

More Information
  • Received Date: July 06, 2022
  • Available Online: October 11, 2022
  • The service reliability of the laminar cooling structure directly affects the service safety of the engine. In this study, numerical simulation method was used to analyze the distribution of temperature and stress field in the laser welding process and service process of the typical closely spaced array hole column laminar cooling structure. According to the simulation results, the thermal fatigue life of the laminar cooling structure was evaluated by using the Morrow modified Coffin-Manson formula. The results show that the service state of the laminar passage area was little affected by the welding residual stress, but the service process has a great impact on it. The thermal stress amplitude in the laminar passage and nearby area reached the maximum, which was 1.6 times of the thermal stress amplitude in the weld area. It belongs to the dangerous area in the service process. It is estimated that the fatigue life here is greatly affected by thermal fatigue, which should be paid attention to in practical application.
  • 高亚伟, 董建新, 姚志浩, 等. GH5188高温合金组织特征及冷热加工过程组织演变[J]. 稀有金属材料与工程, 2017, 46(10): 2922 − 2928.

    Gao Yawei, Dong Jianxin, Yao Zhihao, et al. Microstructure characteristics and microstructure evolution during cold and hot working of GH5188 superalloy[J]. Rare Metal Materials and Engineering, 2017, 46(10): 2922 − 2928.
    吴静, 蔡文哲, 王雨龙. 火焰筒热疲劳寿命评估[C]//中国航天第三专业信息网第三十九届技术交流会暨第三届空天动力联合会议, 洛阳. 2018.

    Wu Jing, Cai Wenzhe, Wang Yulong. Thermal fatigue life assessment of flame tube[C]//The 39th Technical Exchange Conference and the 3rd Aerospace Power Joint Conference of China Aerospace Third Professional Information Network, Luoyang. 2018.
    徐绍桐, 王长辉, 杨成骁. 液体火箭发动机再生冷却结构弹塑性分析[J/OL]. 航空动力学报. DOI: 10.13224/j. cnki. jasp. 20210328. https://doi.org/10.13224/j.cnki.jasp.20210328.

    Xu Shaotong, Wang Changhui, Yang Chengxiao. Elastoplastic analysis of regenerative cooling structure of liquid rocket engine [J/OL]. Journal of Aerodynamics. DOI:10.13224/j.cnki.jasp.20210328. https://doi.org/10.13224/j.cnki.jasp.20210328.
    吴向宇, 黎旭, 时艳, 等. 典型层板冷却结构热疲劳破坏特性研究[J]. 航空动力学报, 2014, 29(5): 1177 − 1183. doi: 10.13224/j.cnki.jasp.2014.05.025

    Wu Xiangyu, Li Xu, Shi Yan, et al. Study on thermal fatigue failure characteristics of typical laminate cooling structures[J]. Journal of Aerodynamics, 2014, 29(5): 1177 − 1183. doi: 10.13224/j.cnki.jasp.2014.05.025
    Barrett P R, Ahmed R, Menon M, et al. Isothermal low-cycle fatigue and fatigue-creep of Haynes 230[J]. International Journal of Solids & Structures, 2016, 88-89: 146 − 164.
    易慧. 环形燃烧室火焰筒强度寿命技术研究[D]. 南京: 南京航空航天大学, 2008.

    Yi Hui. Technical study on strength and life of annular combustor liner [D] Nanjing: Nanjing University of Aeronautics and Astronautics, 2008.
    耿小亮, 郭运强, 张克实, 等. 火焰筒热疲劳分析与寿命估计[J]. 机械强度, 2007, 29(2): 305 − 309. doi: 10.3321/j.issn:1001-9669.2007.02.026

    Geng Xiaoliang, Guo Yunqiang, Zhang Keshi, et al. Thermal fatigue analysis and life estimation of flame tube[J]. Mechanical strength, 2007, 29(2): 305 − 309. doi: 10.3321/j.issn:1001-9669.2007.02.026
    张俊红, 戴胡伟, 鲁鑫, 等. 流固耦合作用下航空发动机燃烧室热疲劳研究[J]. 西安交通大学学报, 2018, 52(5): 149 − 156. doi: 10.7652/xjtuxb201805021

    Zhang Junhong, Dai Huwei, Lu Xin, et al. Study on thermal fatigue of aeroengine combustion chamber under fluid structure interaction[J]. Journal of Xi'an Jiaotong University, 2018, 52(5): 149 − 156. doi: 10.7652/xjtuxb201805021
    全栋梁, 郁新华, 刘松龄, 等. 层板冷却结构流阻特性的实验与数值模拟[J]. 推进技术, 2003, 24(5): 425 − 428. doi: 10.3321/j.issn:1001-4055.2003.05.010

    Quan Dongliang, Yu Xinhua, Liu Songling, et al. Experimental and numerical simulation of flow resistance characteristics of laminar cooling structure[J]. Propulsion Technology, 2003, 24(5): 425 − 428. doi: 10.3321/j.issn:1001-4055.2003.05.010
    郁新华, 全栋梁, 刘松龄, 等. 层板结构内部换热特性的研究[J]. 航空学报, 2003, 24(5): 405 − 410. doi: 10.3321/j.issn:1000-6893.2003.05.005

    Yu Xinhua, Quan Dongliang, Liu Songling, et al. Study on the internal heat transfer characteristics of laminated structures[J]. Journal of Aeronautics, 2003, 24(5): 405 − 410. doi: 10.3321/j.issn:1000-6893.2003.05.005
    王鸣, 卢元丽, 吉洪湖. 冲击孔对层板冷却叶片前缘传热影响的数值研究[J]. 航空动力学报, 2013, 28(10): 2240 − 2247. doi: 10.13224/j.cnki.jasp.2013.10.013

    Wang Ming, Lu Yuanli, Ji Honghu. Numerical study on the effect of impact hole on the heat transfer at the leading edge of laminated cooling blade[J]. Journal of Aerodynamics, 2013, 28(10): 2240 − 2247. doi: 10.13224/j.cnki.jasp.2013.10.013
    张洁, 武鹏伟, 张东启, 等. 铝合金薄壁箱体焊接应力有限元模拟[J]. 热加工工艺, 2013, 42(3): 203 − 205. doi: 10.14158/j.cnki.1001-3814.2013.03.054

    Zhang Jie, Wu Pengwei, Zhang Dongqi, et al. Finite element simulation of welding stress of aluminum alloy thin-walled box[J]. Hot Working Process, 2013, 42(3): 203 − 205. doi: 10.14158/j.cnki.1001-3814.2013.03.054
    杨阳, 邓年春, 郭晓. 钢管混凝土拱桥大管径拱肋环焊缝焊接数值模拟[J]. 焊接学报, 2020, 41(10): 79 − 86, 102. doi: 10.12073/j.hjxb.20200322002

    Yang Yang, Deng Nianchun, Guo Xiao. Numerical simulation of girth weld welding of large diameter arch rib of concrete-filled steel tube arch bridge[J]. Transactions of the China Welding Institution, 2020, 41(10): 79 − 86, 102. doi: 10.12073/j.hjxb.20200322002
    唐文书, 肖俊峰, 高松, 等. Nimonic263合金薄板激光焊热源模型及参数研究[J]. 热加工工艺, 2019, 48(19): 131 − 136. doi: 10.14158/j.cnki.1001-3814.2019.19.033

    Tang Shi, Xiao Junfeng, Gao Song, et al. Study on heat source model and parameters of laser welding Nimonic263 alloy sheet[J]. Hot Working Process, 2019, 48(19): 131 − 136. doi: 10.14158/j.cnki.1001-3814.2019.19.033
    孙坤, 王洪斌, 张树林, 等. 基于热响应的陶瓷基复合材料火焰筒热冲击试验[J]. 航空发动机, 2021, 47(3): 86 − 90. doi: 10.13477/j.cnki.aeroengine.2021.03.014

    Sun Kun, Wang Hongbin, Zhang Shulin, et al. Thermal shock test of ceramic matrix composite flame tube based on thermal response[J]. Aeroengine, 2021, 47(3): 86 − 90. doi: 10.13477/j.cnki.aeroengine.2021.03.014
    Tong L W, Huang X W, Zhou F, et al. Experimental and numerical investigations on extremely-low-cycle fatigue fracture behavior of steel welded joints[J]. Journal of Constructional Steel Research, 2016, 119: 98 − 112. doi: 10.1016/j.jcsr.2015.12.015
    童第华, 陈志伟. 局部应变法预测飞机结构带孔部件疲劳寿命[J]. 航空材料学报, 2011, 31(5): 86 − 90. doi: 10.3969/j.issn.1005-5053.2011.5.017

    Tong Dihua, Chen Zhiwei. Prediction of fatigue life of perforated components of aircraft structures by local strain method[J]. Journal of Aeronautical Materials, 2011, 31(5): 86 − 90. doi: 10.3969/j.issn.1005-5053.2011.5.017
    麻桃花, 陈金霞. 2219铝合金焊接接头疲劳寿命的计算机预测与试验验证[J]. 热加工工艺, 2016, 45(5): 186 − 189. doi: 10.14158/j.cnki.1001-3814.2016.05.053

    Ma Taohua, Chen Jinxia. Computer prediction and experimental verification of fatigue life of 2219 aluminum alloy welded joints[J]. Hot Working Process, 2016, 45(5): 186 − 189. doi: 10.14158/j.cnki.1001-3814.2016.05.053
  • Related Articles

    [1]LIU Wenjing, HU Jianhua, ZHANG Yikun, XIE Zuopeng. Effect of field-shaper structure on magnetic pulse-assisted semi-solid brazing process of Cu/Al tubes joining[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2025, 46(1): 59-68. DOI: 10.12073/j.hjxb.20231221001
    [2]YU Zhangqin, HU Jianhua, YANG Zheng, HUANG Shangyu. Interfacial diffusion process of Cu/Al magnetic pulse semi-solid assisted brazing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(4): 120-128. DOI: 10.12073/j.hjxb.20211221001
    [3]DENG Lingbo, HUANG Shangyu, YANG Mei, QIAN Dongsheng, FENG Ke, OU Bing. Effect of field shaper structure on microstructure and properties of magnetic pulse assisted semi-solid brazing joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(1): 48-54. DOI: 10.12073/j.hjxb.20210513001
    [4]LI Juan, QIN Qingdong, LONG Qiong, ZHANG Yingzhe. Influence of the filler metals' forms on semi-solid pressure reaction brazing joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(9): 139-144. DOI: 10.12073/j.hjxb.2019400250
    [5]YANG Jingwei1, CAO Biao2, LU Qinghua1. Investigation on the interfacial behavior of hybrid ultrasonic resistance welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(3): 26-30. DOI: 10.12073/j.hjxb.2018390062
    [6]ZHANG Qingke, ZHONG Sujuan, ZHANG Lei, LONG Weimin, WANG Dezhi. Investigation on interfacial reaction behavior of brazed joint of austenitic stainless steel/Cu filler metal[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(3): 75-78.
    [7]WANG Chenxi, AN Rong, TIAN Yanhong, WANG Chunqing. Interfacial behavior between silver-plated copper wire and PCB pad during parallel micro gap welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(11): 55-58.
    [8]LÜ Shixiong, CUI Qinglong, HUANG Yongxian, JING Xiaojun. Analysis of interface fracture behavior of arc fusion-brazed joint between titanium and aluminum dissimilar alloys[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (6): 33-36.
    [9]XU Huibin, YAN Jiuchun, LI Dachen, YANG Shiqin. Semi-solid vibration diffusion brazing of SiCp ZL101A composites[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (5): 13-17.
    [10]LIU Jun-hong, SUN Kang-ning, GONG Hong-yu, TAN Xun-yan. Interfacial microstructure of Al2O3-based ceramic composite/steel joint by brazing in air[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2003, (6): 26-28.
  • Cited by

    Periodical cited type(2)

    1. 曾邦兴,胡永俊,邹晓东,牛犇,易江龙. 保护气体对(Nb, Ti)C增强铁基复合堆焊层组织与性能的影响. 焊接. 2022(06): 33-41 .
    2. 魏炜,黄智泉,杨威,张海燕. Fe/C配比对等离子堆焊Fe-Cr-C合金组织及性能的影响. 电焊机. 2022(11): 37-42 .

    Other cited types(3)

Catalog

    Article views (266) PDF downloads (35) Cited by(5)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return