Advanced Search
ZHOU Shaoze, GUO Shuo, CHEN Bingzhi, ZHANG Jun, ZHAO Wenzhong. Master S-N curve fitting and life prediction method for very high cycle fatigue of welded structures[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(5): 76-82. DOI: 10.12073/j.hjxb.20211116002
Citation: ZHOU Shaoze, GUO Shuo, CHEN Bingzhi, ZHANG Jun, ZHAO Wenzhong. Master S-N curve fitting and life prediction method for very high cycle fatigue of welded structures[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(5): 76-82. DOI: 10.12073/j.hjxb.20211116002
shu

Master S-N curve fitting and life prediction method for very high cycle fatigue of welded structures

  • Dalian Jiaotong University, Dalian, 116028, China

More Information
  • Received Date: November 15, 2021
  • Available Online: April 12, 2022
    Graphical Abstract
    • Abstract
  • Ultrasonic fatigue testing is a practical method for obtaining very high cycle fatigue (VHCF) strength of welded joints. However, there is no effective method to predict and evaluate the ultrasonic VHCF life of arbitrary welded joint forms. A transient structural stress method for assessing the fatigue life of welded joints under ultrasonic harmonic resonance conditions as well as a method for fitting the master S-N curve for VHCF are proposed. Based on the published test data of 300 welded joints, a 20 kHz VHCF master S-N curve of aluminum alloy welded joints was fitted. The response equivalent structural stress spectrum was obtained by resonance model transient simulation analysis and post rain flow counting. With the spectrum and the VHCF master S-N curve, the fatigue life of welded structures is predicted. The results show that the structural stress concentration factor does not change due to vibration or external load magnitude changes in welded joints. The fitted ultrasonic VHCF master S-N curve is a new narrow band with m = 16.5, which extends the applicability of the master S-N curve method theory to the very high cycle region and can be used for ultrasonic vibration VHCF life prediction of welded structural parts with any joint forms.
    • FullText(HTML)
    • References (27)
  • Bathias C. Fatigue Limit in Metals[M]. Hoboken, USA: John Wiley & Sons, Inc, 2013.
    何柏林, 叶斌, 邓海鹏, 等. 转向架用SMA490BW钢焊接接头超高周疲劳性能[J]. 焊接学报, 2019, 40(2): 31 − 37.

    He Bolin, Ye Bin, Deng Haipeng, et al. Very high cycle fatigue properties of SMA490BW steel welded joints for train bogie[J]. Transactions of the China Welding Institution, 2019, 40(2): 31 − 37.
    徐腾, 张春芝, 鲁宽亮, 等. 7075铝合金MIG焊接头金相组织、力学性能和耐蚀性的应力敏感性[J]. 焊接学报, 2021, 42(7): 51 − 59. doi: 10.12073/j.hjxb.20210212001

    Xu Teng, Zhang Chunzhi, Lu Kuanliang, et al. Microstructure, mechanical properties and stress dependence of corrosion resistance for MIG welded 7075 aluminum joint[J]. Transactions of the China welding institution, 2021, 42(7): 51 − 59. doi: 10.12073/j.hjxb.20210212001
    魏巍, 张运通, 刘柯, 等. 基于能量耗散的激光焊对接接头高周疲劳性能快速评估[J]. 焊接学报, 2021, 42(12): 48 − 53. doi: 10.12073/j.hjxb.20210607001

    Wei Wei, Zhang Yuntong, Liu Ke, et al. Rapid high-cycle fatigue performance evaluation of laser-butt joints based on energy dissipation[J]. Transactions of the China Welding Institution, 2021, 42(12): 48 − 53. doi: 10.12073/j.hjxb.20210607001
    Sun Hongyu, Zhou Qi, Zhu Jun, et al. Deformation analysis of a friction stir-welded thin sheet aluminum alloy joint[J]. China Welding, 2020, 29(1): 56 − 62.
    Wei Guoqian, Odsuren Ochbileg, Yue Xudong, et al. Combine S-N curve and fracture mechanics for fatigue life analysis of welded structures[J]. China Welding, 2019, 28(4): 39 − 45.
    Li Shichen, Zhang Weichang, Zhu Mingliang, et al. On specimen design for high cycle fatigue testing of welded joint[J]. International Journal of Fatigue, 2020, 136: 105597. doi: 10.1016/j.ijfatigue.2020.105597
    Paul L, Xavier L, Ayhan I. Development of an ultrasonic fatigue testing system for gigacycle fatigue[J]. Material Design & Processing Communications, 2020, 2(6): 1 − 10.
    Liu Hanqing, Wang Haomin, Huang Zhiyong, et al. Comparative study of very high cycle tensile and torsional fatigue in TC17 titanium alloy[J]. International Journal of Fatigue, 2020, 139: 105720. doi: 10.1016/j.ijfatigue.2020.105720
    Xu Wei, Zhao Yanguang, Chen Xin, et al. An ultra-high frequency vibration-based fatigue test and its comparative study of a titanium alloy in the VHCF regime[J]. Metals, 2020, 10(11): 1 − 16. doi: 10.3390/met10111415
    Zhang Zhimeng, Xiang Daohui, Wu Bangfu, et al. Finite element simulation study of ultrasonic vibration-assisted tensile high-volume fraction SiCp/Al composite[J]. Materials (Basel, Switzerland), 2019, 12(23): 1 − 15.
    Hu Yongtao, Chen Yao, He Chao, et al. Bending fatigue behavior of 316L stainless steel up to very high cycle fatigue regime[J]. Materials (Basel, Switzerland), 2020, 13(21): 1 − 15.
    ASME Boiler & Pressure Vessel Committee. 2007 ASME Boiler & Pressure Vessel Code VIII Div 2– An International Code[S]. New York: The American Society of Mechanical Engineers, 2007.
    Bureau Veritas Marine & Offshore Division. Guide for application of the mesh insensitive methodology-welded steel plates of ship and offshore structures: NT 3199[S]. Paris: Bureau Veritas, 2013.
    兆文忠, 李向伟, 董平沙. 焊接结构抗疲劳设计论与方法[M]. 北京: 机械工业出版社, 2017.

    Zhao Wenzhong, Li Xiangwei, Dong Pingsha. Theory and method of anti-fatigue design of welded structure [M]. Beijing: China Machine Press, 2017.
    李想, 邓彩艳, 龚宝明, 等. 5A06铝合金焊接接头在超长寿命区间的疲劳性能[J]. 焊接学报, 2016, 37(2): 59 − 62.

    Li Xiang, Deng Caiyan, Gong Baoming, et al. Super-long life fatigue property of 5A06 aluminum alloy welded joint[J]. Transactions of the China welding institution, 2016, 37(2): 59 − 62.
    邓彩艳, 高仁, 龚宝明, 等. 7050铝合金搅拌摩擦焊接头超高周疲劳性能[J]. 焊接学报, 2018, 39(11): 114 − 118. doi: 10.12073/j.hjxb.2018390284

    Deng Caiyan, Gao Ren, Gong Baoming, et al. Research on ultra-high-cycle fatigue properties of 7050 aluminum alloy FSW welded joints[J]. Transactions of the China Welding Institution, 2018, 39(11): 114 − 118. doi: 10.12073/j.hjxb.2018390284
    张若凡. 铝合金搅拌摩擦焊接头局部力学性能及超长寿命疲劳行为[D]. 成都: 西华大学, 2020.

    Zhang Ruofan. Mechanical properties and very high cycle fatigue behavior of aluminum alloy friction stir welded joints[D] . Chengdu: Xihua University, 2020.
    He Chao, Kitamura K, Yang Kun, et al. Very high cycle fatigue crack initiation mechanism in nugget zone of AA 7075 friction stir welded joint[J]. Advances in Materials Science and Engineering, 2017, 2017: 1 − 10.
    Deng Caiyan, Gao Ren, Gong Baoming, et al. Correlation between micro-mechanical property and very high cycle fatigue (VHCF) crack initiation in friction stir welds of 7050 aluminum alloy[J]. International Journal of Fatigue, 2017, 104: 283 − 292. doi: 10.1016/j.ijfatigue.2017.07.028
    He Chao, Liu Yongjie, Dong Jiangfeng, et al. Fatigue crack initiation behaviors throughout friction stir welded joints in AA7075-T6 in ultrasonic fatigue[J]. International Journal of Fatigue, 2015, 81: 171 − 178. doi: 10.1016/j.ijfatigue.2015.07.012
    He Chao, Liu Yongjie, Dong Jiangfeng, et al. Through thickness property variations in friction stir welded AA6061 joint fatigued in very high cycle fatigue regime[J]. International Journal of Fatigue, 2016, 82: 379 − 386. doi: 10.1016/j.ijfatigue.2015.08.013
    张伟, 王弘. 6005A铝合金激光-MIG复合焊接接头超高周疲劳性能试验研究[J]. 电焊机, 2017, 47(12): 94 − 98.

    Zhang Wei, Wang Hong. Experimental study on the ultrahigh cycle fatigue properties of laser-MIG welded joints of 18 mm 6005A aluminum alloy[J]. Electric Welding Machines, 2017, 47(12): 94 − 98.
    Deng Caiyan, Wang Hong, Gong Baoming, et al. Effects of microstructural heterogeneity on very high cycle fatigue properties of 7050-T7451 aluminum alloy friction stir butt welds[J]. International Journal of Fatigue, 2016, 83: 100 − 108. doi: 10.1016/j.ijfatigue.2015.10.001
    高仁. 不同应力比下铝合金搅拌摩擦焊接头超高周疲劳性能[D]. 天津: 天津大学, 2018.

    Gao Ren. Very-high-cycle fatigue properties of friction stir welded aluminum alloy under various stress ratios [D]. Tianjin: Tianjin University, 2018.
    李想. 铝合金FSW焊接接头超高周疲劳性能研究[D]. 天津: 天津大学, 2014.

    Li Xiang. Study on very high cycle fatigue of aluminum alloy FSW welding joint [D] . Tianjin: Tianjin University, 2014.
    Sonsino, Cetin M. Course of S-N curves especially in the high-cycle fatigue regime with regard to component design and safety[J]. International Journal of Fatigue, 2007, 29: 2246 − 2258. doi: 10.1016/j.ijfatigue.2006.11.015
    • Related Articles

  • Related Articles

    [1]YANG Dongsheng, ZHANG He, FENG Jiayun, SA Zicheng, WANG Chenxi, TIAN Yanhong. Research progress on micro/nano joining technologies and failure behaviors in electronic packaging[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(11): 126-136. DOI: 10.12073/j.hjxb.20220702003
    [2]XU Jiejie, WANG Dong, XIAO Rongshi, HUANG Ting. Laser joining of fiber reinforced thermoplastic composites and metal[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(10): 73-86. DOI: 10.12073/j.hjxb.20200904002
    [3]SONG Bo, ZUO Dunwen, DENG Yongfang. Amplitude and periodicity of friction stir joining force of 2024 aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(7): 13-16.
    [4]HE Peng, JIAO Zhen, WANG Jun, LIN Tiesong. Research and application of joining technology at nanometer scale[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (2): 109-112.
    [5]ZHAI Qiuya, YANG Jinshan, JING Ming, XU Jinfeng. Rapid solidification joining of Cu/Ni-matrix heterogeneous alloy foils[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (7): 31-34.
    [6]LIU Hongli, LI Muqin. Effect of active filler on joining property of silicon carbide to itself by polysilazane[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (6): 65-67.
    [7]LEI Zhen, YU Ning, YOU Aiqing, LIN Shangyang. Fusion-brazing joining between 5A02 aluminium alloy and Q235 steel by Nd:YAG laser-pulsed MIG hybrid welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (6): 21-24,28.
    [8]CAO Jian, FENG Ji-cai, LI Zhuo-ran. Joining of TiAl intermetallic by self-propagating high-temperature synthesis[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2005, (11): 5-7.
    [9]CAO Jian, FENG Ji-cai, LI Zhuo-ran. Selection of interlayer for field-assisted self-propagated high temperature joining of TiAl alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (5): 1-4.
    [10]SHEN Qiang, WANG Chuan-bin, ZHANG Lian-meng. Joining Tungsten Alloy-molybdenum Layered Flier plates by Hot press Sintering[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2000, (2): 26-28.

  • Cited by

    Periodical cited type(2)

    1. 张敏，朱子越，许桓瑞，王刚，杜明科，王博玉. Zn元素对Sn0.5Ag0.7Cu/Cu接头剪切性能和时效接头组织结构的影响. 焊接学报. 2021(05): 57-64+101-102 . 本站查看
    2. 李晓鹏，张泽宇，王伟，范霁康，彭勇，王克鸿. 基于飞秒激光表面修饰的石英玻璃润湿性分析. 焊接学报. 2020(11): 18-24+98 . 本站查看

    Other cited types(1)

Catalog

    Get Citation
    PDF
    XML
    Article views (716) PDF downloads (92) Cited by(3)
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return