Advanced Search
JIA Zhihong, WAN Xiaohui, GUO Delun. Optimization of UHFP-GTAW process based on response surface method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(6): 90-96. DOI: 10.12073/j.hjxb.20190807005
Citation: JIA Zhihong, WAN Xiaohui, GUO Delun. Optimization of UHFP-GTAW process based on response surface method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(6): 90-96. DOI: 10.12073/j.hjxb.20190807005
shu

Optimization of UHFP-GTAW process based on response surface method

  • Aeronautical Key Laboratory for Welding and Joining Technologies, AVIC Manufacturing Technology Institute, Beijing, 100024, China

More Information
  • Corresponding author:

    Delun Guo Tel: +86-8570-1476 E-mail: 490906574@qq.com

  • Received Date: August 06, 2019
  • Available Online: September 26, 2020
    Graphical Abstract
    • Abstract
  • The ultra-high frequency pulsed gas tungsten arc welding process was optimized by response surface method(RSM). By establishing the functional relation, the regression model of weld bead size on welding current(Ib), wire feed speed(WFS) and travel speed(TS) is obtained, and the reliability of the regression model is verified by variance analysis. The corresponding welding parameters are selected by setting the optimization conditions and the size of weld bead is predicted. The error between the predicted size from the model and the actual size is 5.4% of bead width and 6.6% of bead height, respectively. After the deposition of thin-wall GH4169 superalloy part, the mechanical properties are tested, including the horizontal and vertical tensile properties, the ultimate strength are 1 130.93 MPa and 1 126.04 MPa, respectively, the elongation rate are 18.1% and 16.56%, respectively, the reduction of area are 20.6% and 20.2%, respectively.
    • FullText(HTML)
    • References (11)
  • Daniel Clark, Martin R Bache, Mark T Whittaker, et al. Microstructural characterization of a polycrystalline nickel based superalloy processed via tungsten inert gas shaped metal deposition[J]. Metallurgical and Material S Transactions B, 2010, 41B: 1346 − 1353.
    Alessandro Busachia, John Erkoyuncua, Paul Colegroveb, et al. Designing a WAAM based manufacturing system for defence applications[J]. Procedia CIRP, 2015, 37: 48-53.
    Jun Xiong, Ziqiu Yin, Weihua Zhang, et al. Closed-loop control of variable layer width for thin-walled parts in wire and arc additive manufacturing[J]. Journal of Materials Processing Technology, 2016, 233: 100 − 106. doi: 10.1016/j.jmatprotec.2016.02.021
    Ding Donghong, Pan Zengxi, Dominic Cuiuri , et al. A practical path planning methodology for wire and arc additive manufacturing of thin-wall structures[J]. Robotics and Computer Integrated Manufacturing, 2015, 34: 8 − 19. doi: 10.1016/j.rcim.2015.01.003
    Ding Donghong, Pan Zengxi, Dominic Cuiuri, et al. Bead modelling and implementation of adaptive MAT path in wire and arc additive manufacturing[J]. Robotics and Computer-Integrated Manufacturing, 2016, 39: 32 − 42. doi: 10.1016/j.rcim.2015.12.004
    Ding Donghong, Pan Zengxi, Dominic Cuiuri, et al. Process planning strategy for wire and arc additive manufacturing[J]. Robotics Welding, Intelligence and Automation, 2015, 363: 437 − 449.
    Fu Youheng, Wang Guilan, Zhang Haiou, et al. Optimization of surface appearance for wire and arc additive manufacturing of Bainite steel[J]. Internation Journal of Advanced Manufacture Technology, 2017, 91: 301 − 313. doi: 10.1007/s00170-016-9621-1
    Geng Haibin, Xiong Jiangtao, Huang Dan, et al. A prediction model of layer geometric size in wire and arc additive manufacturing using response surface methodology[J]. Internation Journal of Advanced Manufacture Technology, 2015, 93: 175 − 186.
    Lin W S, Lee B Y, Wu C L. Modeling the surface roughness and cutting force for turning[J]. Materials Process Technology, 2001, 108: 286 − 293. doi: 10.1016/S0924-0136(00)00835-9
    李玉龙, 从保强, 杨明轩, 等. 2219-T87高强铝合金HPVP-GTAW焊缝成型参数[J]. 北京航空航天大学学报, 2014, 40(5): 712 − 716.

    Li Yulong, Cong Baoqiang, Yang Mingxuan, et al. Well arrearance of 2219-T87 high strenght aluminum alloy produced by HPVP-GTAW process[J]. Journal of Beijing University of Aeronautics and Astronautics, 2014, 40(5): 712 − 716.
    徐茂, 刘双宇, 李彦清, 等. 基于响应面法的SPCC与65Mn异种金属激光焊接工艺参数优化[J]. 应用激光, 2017, 37(3): 362 − 366.

    Xu mao, Liu Shuangyu, Li Yanqing, et al. Optimization of SPCC and 65Mn dissimilar metal laser welding process parameters based on response surface methodology[J]. Applied Laser, 2017, 37(3): 362 − 366.
    • Related Articles

  • Related Articles

    [1]ZHANG Nan, ZHANG Haiwu, WANG Miaohui, DU Bing, ZHANG Ping, ZHANG Zhihao. Study on special grain boundary distribution of Σ3n in micron selective laser melting of 316L stainless steel during tensile deformation[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(1): 33-39. DOI: 10.12073/j.hjxb.20220106003
    [2]DONG Xianchun, ZHANG Nan, ZHANG Xiazhou, TIAN Zhiling. Analysis of reheat embrittlement and softening of coarse-grained zone of Q960E welding joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(5): 56-62. DOI: 10.12073/j.hjxb.20210702002
    [3]ZHENG Shaoxian, ZENG Daoping, MENG Qian, ZHAO Xilong, LI Jinmei. Formation mechanism analysis of the type-II boundary of dissimilar steel joint with the filler metal of ER309[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(4): 56-61. DOI: 10.12073/j.hjxb.20200902001
    [4]LU Quanbin, LONG Weimin, DU Quanbin, ZHANG Qingke. Regulatory effect of Sc and La on grain boundary segregation of impurities in Al-Mg welding materials[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(5): 53-56.
    [5]ZHENG Huaibei, YE Xiaoning, ZHANG Xuefeng, JIANG Laizhu, LIU Zhenyu, WANG Guodong. Microstructure transformation,grain growth and precipitated phase of 12%Cr ferritic stainless steel in coarse grain zone[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (6): 37-40.
    [6]WU Mingfang, SI Naichao, PU Juan. Contact reactive brazing between Al alloy/Cu/stainless steel and analysis on grain boundary penetration behaviors[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (11): 85-88.
    [7]CHAI Feng, YANG Cai-fu, ZHANG Yong-quan, SU Hang, XU Zhou. Coarse-grained heat affected zone microstructure and toughness of copper-bearing age-hardening steels[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (6): 56-60.
    [8]Yin Yousheng. On Some Problems for Ferritic Stainless Steel Grain Boundary Corrosion During Welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1996, (1): 39-48.
    [9]Zhai Zongren, Zheng Ligang. A STUDY OF THE MECHANISM OF GRAIN BOUNDARY PENETRATION OF COPPER BASE FILLER METAL IN HIGH TEMPERATURE BRAZING FOR STAINLESS STEEL[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1988, (1): 1-9.
    [10]Zou Yixin, Xue Chongmao, Ke Liming, Guo Jiyan. AN INVESTIGATION OF MORPHOLOGY AND GRAIN BOUNDARY MIGRATION AT WELD INTERFACE IN DIFFUSION WELDING OF TITANIUM AND ITS ALLOYS[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1986, (4): 168-173.

  • Cited by

    Periodical cited type(0)

    Other cited types(1)

Catalog

    Get Citation
    PDF
    XML
    Article views (288) PDF downloads (20) Cited by(1)
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return