Advanced Search
ZHANG Zenghuan, SU Xuan, LI Hao, TAO Wang, WANG Yuhua. Effect of energy director on microstructure and mechanical properties of CF/PEEK joints obtained by ultrasonic welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(9): 93-98. DOI: 10.12073/j.hjxb.2019400242
Citation: ZHANG Zenghuan, SU Xuan, LI Hao, TAO Wang, WANG Yuhua. Effect of energy director on microstructure and mechanical properties of CF/PEEK joints obtained by ultrasonic welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(9): 93-98. DOI: 10.12073/j.hjxb.2019400242
shu

Effect of energy director on microstructure and mechanical properties of CF/PEEK joints obtained by ultrasonic welding

  • 1.

    Shanghai Aircraft Manufacturing Co., Ltd., Shanghai 200436, China

  • 2.

    State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China

More Information
  • Received Date: November 21, 2018
    Graphical Abstract
    • Abstract
  • The ultrasonic welding was employed to connect carbon-fiber-reinforced polyetherether-ketone (CF/PEEK) composites. The effects of the shapes of energy directors (ED) on the microstructure and mechanical property of joints were mainly investigated. The results showed that the heat affected zone (HAZ) of the joints was larger when the rectangular or triangular ED were used, which was caused by the high viscoelastic deformation of EDs, rapid heating rate at the interface and high interface temperature. Thermal stress was larger at the interface between carbon fiber and resin in the HAZ, which easily resulted in cracks and other defects. In addition, the flow pattern of ED made void defects easily occurred. Therefore, the joints had poor mechanical property. When flat ED was used, the interface formed a good connection with ultrasonic action time of 0.9 s. The flow pattern of flat ED was better than that of the rectangular and triangular ED, so no void defects occurred in joints whose tensile-shear strength could reach 28 MPa.
    • FullText(HTML)
    • References (12)
  • 张照.碳纤维织物增强聚醚醚酮基(CFF/PEEK)航空复合材料的制备及其界面改性[D].上海:东华大学, 2017.
    沈镇,秦滢杰,陈书华,等.碳纤维/聚醚醚酮复合材料的激光原位成型工艺探究[J].固体火箭技术, 2019, 42(2):229-233 Shen Zhen, Qin Yingjie, Chen Shuhua, et al. Study on the laser in-situ winding process of carbon fiber reinforced PEEK composite[J]. Journal of Solid Rocket Technology, 2019, 42(2):229-233
    Regis M, Zanetti M, Pressacco M, et al. Opposite role of different carbon fiber reinforcements on the non-isothermal crystallization behavior of poly (etheretherketone)[J]. Materials Chemistry and Physics, 2016, 179:223-231.
    张增焕,刘红兵.航空领域热塑性纤维复合材料焊接技术发展研究[J].航空制造技术, 2015(14):72-75 Zhang Zenghuan, Liu Hongbing. Research on development of welding technology of fiber reinforced thermo plastics in the aviation[J]. Aeronautical Manufacturing Technology, 2015(14):72-75
    Wang K, Shriver D, Li Y, et al. Characterization of weld attributes in ultrasonic welding of short carbon fiber reinforced thermoplastic composites[J]. Journal of Manufacturing Processes, 2017, 29:124-132.
    支倩.无导能槽碳纤维增强尼龙66复合材料的超声波焊接[D].郑州:郑州大学, 2017.
    Zhang Z, Wang X, Luo Y, et al. Study on heating process of ultrasonic welding for thermoplastics[J]. Journal of Thermoplastic Composite Materials, 2010, 22(6):647-664.
    张宗波,贺庆强,罗怡,等.超声波塑料焊接临界温度场分析[J].焊接学报, 2016, 37(1):20-22 Zhang Zongbo, He Qingqiang, Luo Yi, et al. Analysis on critical temperature field during ultrasonic welding of thermoplastics[J]. Transactions of the China Welding Institution, 2016, 37(1):20-22
    高阳,陈风波,赵云峰.塑料超声波焊接质量影响因素的研究进展[J].宇航材料工艺, 2006, 36(6):9-13 Gao Yang, Chen Fengbo, Zhao Yunfeng. Research on factors affecting quality of ultrasonically welded plastic[J]. Aerospace Materials&Technology, 2006, 36(6):9-13
    Suresh K S, Rani M R, Prakasan K. Modeling of temperature distribution in ultrasonic welding of tthermoplastics for various joint designs[J]. Journal of Materials Processing Technology, 2007, 186(1-3):138-146.
    Levy A, Corre S L, Chevaugeon N, et al. A level set based approach for the finite element simulation of a forming process involving multiphysics coupling:Ultrasonic welding of thermoplastic composites[J]. European Journal of Mechanics-A/Solids, 2011, 30(4):501-509.
    Liu S J, Chang I T. Optimizing the weld strength of ultrasonically welded nylon composites[J]. Journal of Composite Materials, 2002, 36(5):611-624.
    • Related Articles

  • Related Articles

    [1]XIE Yuxin, GONG Yefei, GU Xinhao, CHEN Xiaobin, WANG Meng, XU Huigang. Research on weld surface defect detection method based on RGB-D feature fusion[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(12): 72-78. DOI: 10.12073/j.hjxb.20230712002
    [2]CHI Dazhao, WANG Ziming, LIU Haichun, LI Qingsheng, GUO Qiang, SU Weigang, JIA Tao. Defect localization based on ultrasonic TOFD B-scan image prediction[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(12): 1-6. DOI: 10.12073/j.hjxb.20240806002
    [3]WANG Rui, GAO Shaoze, LIU Weipeng, WANG Gang. A lightweight and efficient X-ray weld image defect detection method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(7): 41-49. DOI: 10.12073/j.hjxb.20230630003
    [4]WANG Rui, HU Yunlei, LIU Weipeng, LI Haitao. Defect detection of weld X-ray image based on edge AI[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(1): 79-84. DOI: 10.12073/j.hjxb.20210516001
    [5]Yu Peng, Gang Tie. Use total focusing method to image the near-surface planar defect in welded joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(12): 36-40. DOI: 10.12073/j.hjxb.2019400309
    [6]CHI Dazhao, GANG Tie. Defect detection method based on ultrasonic clutter wave suppression[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(10): 17-20.
    [7]CHI Dazhao, GANG Tie, ZHAO Libin. Weld defect detection using line-focusing ultrasonic method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(5): 29-32.
    [8]CHI Dazhao, GANG Tie, YAO Yingxue, YUAN Yuan. Defect detection for red copper weldment using ultrasonic method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (5): 21-24.
    [9]GUO Li-wei, Gang Tie, Hu xin. Effects of uneven surface on ultrasonic testing results of defects close to surface[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (12): 81-84.
    [10]CHI Da-zhao, GANG Tie, YUAN Yuan, LÜ Pin. Characteristic and recognition of ultrasonic TOFD signal and image for planar defect[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2005, (11): 1-4.

Catalog

    Get Citation
    PDF
    XML
    Article views (458) PDF downloads (132) Cited by()
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return