Advanced Search
ZHANG Zhenhua, SHEN Yifu, FENG Xiaomei, LI Bo, HU Weiye. Dissimilar fiction stir welding of titanium alloy and aluminum alloy employing a modified butt joint configuration[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(5): 28-32.
Citation: ZHANG Zhenhua, SHEN Yifu, FENG Xiaomei, LI Bo, HU Weiye. Dissimilar fiction stir welding of titanium alloy and aluminum alloy employing a modified butt joint configuration[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(5): 28-32.

Dissimilar fiction stir welding of titanium alloy and aluminum alloy employing a modified butt joint configuration

More Information
  • Received Date: October 01, 2013
  • The present research employed a modified butt joint configuration into the FSW of TC4 titanium alloy and 5A06 aluminum alloy with an excess pin offset setup towards titanium alloy butt side, aiming to reduce the tool shoulder attrition, avoid butt root flaws, and study the effects of the process variables on the weld interfaces and tensile properties. Under the best FSW process condition, the examinations and analyses of macro/micro-structures, mechanical tensile properties of the dissimilar joints were conducted. The experiment results show that the joint mechanical tensile strength can reach 88.3 % of the parent aluminum alloy strength,and the tensile fracture path mainly within the stir nugget zone at aluminum alloy butt side. The formation mechanisms of the Ti/Al butt-welded interface structures were detailed according to the analyses of the characteristics at the butt interface. A high-quality Ti/Al FSW butt joint could be obtained when lower tool rotating speed and lower pin-offset value towards titanium alloy butt side were used.
  • Simoncini M, Forcellese A. Effect of the welding parameters and tool configuration on micro-and macro-mechanical properties of similar and dissimilar FSWed joints in AA5754 and AZ31 thin sheets[J]. Materials and Design, 2012, 41: 50-60.
    Osokin A A. Technological characteristics of the fusion welding of aluminum alloys to titanium alloys[J]. Welding Production, 1976, 23: 18-20.
    Thomas W M, Nicholas E D, Needham J C, et al. Friction stir butt welding[P]. International Patent Application No. PCT/GB92/02203, 1991.
    张 海, 封小松, 刘仁培. 2219铝合金FSW-VPPA交叉焊缝组织与力学性能[J]. 焊接学报, 2012, 33(7): 77-80. Zhang Hai, Feng Xiaosong, Liu Renpei. Microstructure and mechanical properties of 2219 aluminum alloy intersection weld by FSW and VPPA[J]. Transactions of the China Welding Institution, 2012, 33(7): 77-80.
    周冠南, 沈以赴, 李 博, 等. 搅拌摩擦点焊下压量对界面畸变的影响[J]. 焊接学报, 2013, 34(9): 75-78. Zhou Guannan, Shen Yifu, Li Bo,et al. Effect of plunge depth on interface distortion in friction stir spot welding[J]. Transactions of the China Welding Institution, 2013, 34(9): 75-78.
    Dressler U, Biallas G, Mercado U A. Friction stir welding of titanium alloy TiAl6V4 to aluminum alloy AA2024-T3[J]. Materials Science and Engineering A, 2009, 526: 113–117.
    Chen Y, Ni Q, Ke L. Interface characteristic of friction stir welding lap joints of Ti/Al dissimilar alloys[J]. Transactions of Nonferrous Metals Society of China, 2012, 22: 299-304.
    Chen Y C, Nakata K. Microstructural characterization and mechanical properties in friction stir welding of aluminum and titanium dissimilar alloys[J]. Materials and Design, 2009, 30: 469-474.
    Nandan R, DebRoy T, Bhadeshia H. Recent advances in friction-stir welding-Process, weldment structure and properties[J]. Progress in Materials Science, 2008, 53: 980-1023.
    Edwards P, Ramulu M. Peak temperatures during friction stir welding of Ti–6Al–4V[J]. Science and Technology of Welding and Joining, 2010, 15: 468-72.
  • Related Articles

    [1]JI Xinghong, LIANG Zhaofeng, ZHANG Gerui, LU Hao, ZHANG Liang, YUAN Bo. Effect of ultrasonic spinning with welding on the microstructure and mechanical properties of 7075 aluminum alloy welded joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2025, 46(3): 36-42. DOI: 10.12073/j.hjxb.20231212004
    [2]LUO Jingyue, LI Xiaobo, LIU Xiaochao, SHI Lei, SHEN Zhikang, PEI Xianjun, NI Zhonghua. Effect of tool rotation speed on microstructure and mechanical properties of Al/steel vortex flow-based friction stir lap welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2025, 46(2): 127-135. DOI: 10.12073/j.hjxb.20240906002
    [3]CHEN Chao, SUN Guorui, FENG Tianting, FAN Chenglei, ZHANG Huijing. Microstructure and mechanical properties of aluminium alloy thin-wall parts in wire arc additive manufacturing hybrid interlayer high-speed friction[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(9): 38-43. DOI: 10.12073/j.hjxb.20220121001
    [4]DAI Xiang, SHI Lei, WU Chuansong, JIANG Yuanning, GAO Song, FU Li. Microstructure and mechanical properties of 2195-T6 Al–Li alloy joint prepared by friction stir welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(6): 25-34. DOI: 10.12073/j.hjxb.20210524002
    [5]LIU Huijie, GAO Yisong, ZHANG Quansheng, ZHAO Huihui. Microstructure and mechanical properties of friction stir welded joint of 2A14-T4 aluminum alloy thick plate[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(6): 20-24, 42. DOI: 10.12073/j.hjxb.20210615001
    [6]WANG Hu, JIN Likun, PENG Yun. Microstructure and mechanical properties of joints of a new Al-Mg-Mn-Er alloy by TIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(3): 74-79. DOI: 10.12073/j.hjxb.20190924002
    [7]ZHOU Li, ZHANG Renxiao, SHU Fengyuan, HUANG Yongxian, FENG Jicai. Microstructure and mechanical properties of friction stir welded joint of Q235 steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(3): 80-84. DOI: 10.12073/j.hjxb.2019400076
    [8]XUE Zhiqing, HU Shengsun, ZUO Di, SHEN Junqi. Microstructural characteristics and mechanical properties of laser-welded copper and aluminum[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (10): 51-54.
    [9]YANG Yang, CHEN Zhongping, LI Dahe, LIU Xiaohui. Microstructure and mechanical properties of Monel alloy copper explosive clad interface[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (8): 53-56.
    [10]SONG Jianling, LIN Sanbao, YANG Chunli, FAN Chenglei. Microstructure and mechanical properties of TIG brazing of stainless steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (4): 105-108.

Catalog

    Article views (529) PDF downloads (331) Cited by()

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return