Advanced Search
REN Jigang, LUO Zhen, YAO Qi, LI Yang, XU Jinhai. Magnetic field distributionof ferromagnetic workpieces resistance spot welding based on finite element method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(8): 47-50.
Citation: REN Jigang, LUO Zhen, YAO Qi, LI Yang, XU Jinhai. Magnetic field distributionof ferromagnetic workpieces resistance spot welding based on finite element method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(8): 47-50.

Magnetic field distributionof ferromagnetic workpieces resistance spot welding based on finite element method

More Information
  • Received Date: January 06, 2014
  • The magnetic field distribution during resistance spot welding(RSW) will affect the magnetic force acting on nugget and therefore, influence the nugget formation. At the same time, the magnetic field distribution also affects the electromagnetic environment, which influences the assessment of electromagnetic field exposure safety. This paper builds a finite element model of RSW according to the circuit of spot welding power source. The magnetic field during RSW of ferromagnetic workpieces was calculated, and experiments were carried out to verify the simulation. The results show that the maximum magnetic induction density was up to 7 T in the ferromagnetic workpiece. This indicates that the magnetization of ferromagnetic workpieces plays an important role in the nugget formation as well as its growth and it should not be ignored. The measured and calculated magnetic induction density agrees well, which verified the reliability of the finite element model.
  • 武佩,马彦华,韩宝生,等.电阻点焊电磁力的试验分析[J].焊接学报, 2006, 27(10):4-6. Wu Pei, Ma Yanhua, Han Baosheng, et al. Analysis on electromagnetic force in resistance spot welding[J]. Transactions of the China Welding Institution, 2006, 27(10):4-6.
    李永兵,林忠钦,来新民,等.电阻点焊熔核形成过程磁流体动力学分析[J].焊接学报, 2006, 27(7):41-44. Li Yongbing, Lin Zhongqin, Lai Xinmin, et al. Analysis of nugget formation process in resistance spot welding based on magnetic fluid dynamics theory[J]. Transactions of the China Welding Institution, 2006, 27(7):41-44.
    薛志清,罗震,单平,等.铝合金电阻点焊熔核截面反演成像[J].焊接学报, 2010, 31(2):87-90. Xue Zhiqing, Luo Zhen, Shan Ping, et al. Inversion imagining of nugget cross-section in aluminum alloy resistance spot welding[J]. Transactions of the China Welding Institution, 2010, 31(2):87-90.
    玄文博,韩以楠,罗震,等.电阻点焊电流磁场模型[J].焊接技术, 2010, 39(9):22-25. Xuan Wenbo, Han Yinan, Luo Zhen, et al. Modeling study of current magnetic field in resistance spot welding[J]. Welding Techology, 2010, 39(9):22-25.
    Xuan W B, Luo Z, Li Y, et al. Analysis and simulation research of electrodemagnetic field model in Resistance Spot Welding[C]//Fourth International Seminar on Modern Cutting and Measurement Engineering, Beijing, 2011, 7997:79972J-1-79972J-6.
    张世莹,张军,宋永伦,等.电阻点焊电磁环境的仿真[J].电焊机, 2009, 39(6):63-65. Zhang Shiying, Zhang Jun, Song Yonglun, et al. Simulation and measurement of electromagnetic environment in resistance spot welding[J]. Electric Welding Machine, 2009, 39(6):63-65.
    Li Y, Luo Z, Bai Y, et al. Investigation of induced magnetic force on liquid nugget during resistance spot welding[J]. Science and Technology of Welding and Joining, 2013, 18(4):329-336.

Catalog

    Article views (416) PDF downloads (290) Cited by()

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return