Advanced Search
LU Hengchang, XING Shuqing, MA Yonglin, CHEN Zhongyi. Numerical simulation and verification of welding temperature distribution of SS400 steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(5): 65-68.
Citation: LU Hengchang, XING Shuqing, MA Yonglin, CHEN Zhongyi. Numerical simulation and verification of welding temperature distribution of SS400 steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(5): 65-68.

Numerical simulation and verification of welding temperature distribution of SS400 steel

More Information
  • Received Date: November 17, 2013
  • A single pass welding process on low carbon steel SS400 was simulated by 3D finite element method using ANSYS. Combined with the SH-CCT diagram, the width, microstructure and hardness of heat affected zone (HAZ) were predicted by the temperature field attained by numerical simulation. The welding experiment was implemented to validate the simulation results. The calculated results show that the width of fusion zone is 0.7~1.6 mm, and the width of coarse grain zone is 1.3~2 mm, and the width of the complete recrystallization zone and partial recrystallization zone are approximately 1 mm respectively. Hence the whole width of HAZ is about 3~4 mm. The prediction of the hardness on coarse grain zone is 180~195 HV. The prediction on microstructure is composed of ferrite, bainite and pearlite. All the prediction results are in good agreement with verification experiments. Consequently, the calculated model and prediction method are reliable for the prediction of HAZ microstructure and its property.
  • Gery D, Longb H, Maropoulos P. Effects of welding speed, energy input and heat source distribution on temperature variations in butt joint welding[J]. Journal of Materials Processing Technology, 2005, 167(2): 393-401.
    李玉斌, 蒙大桥, 刘柯钊, 等. 焊接过程组织演变-模拟焊接热影响区晶粒长大[J]. 焊接学报, 2009, 30(1): 25-32. Li Yubin, Meng Daqiao, Liu Kezhao, et al. Simulation of the mi- crostructure evolution of welding grain growth in heat affected zone[J]. Transactions of the China Welding Institution, 2009, 30(1): 25-32.
    Unfried S J, Garzón C M, Giraldo J E. Numerical and experimental analysis of microstructure evolution during arc welding in armor plate steels[J]. Journal of Materials Processing Technology, 2009, 209(4): 1688-1700.
    孙伟红, 唐慕尧, 周丽霞. 微合金钢焊接热影响区组织与硬度的计算机预测[J]. 焊接学报, 1992, 113(3): 147-154. Sun Weihong, Tang Muyao, Zhou Lixia. Prediction of microstructure and hardness in microalloyed steel HAZ by aid of computer[J]. Transactions of the China Welding Institution, 1992, 113(3): 147-154.
    牛 辉, 余大涛, 高惠临. 管线钢焊接热影响区的组织预测[J]. 焊管, 2008, 31(3): 28-32. Nui Hui, Yu Datao, Gao Huilin. Structure forecast of pipeline steel welding heat affected zone[J]. Welded Pipe and Tube, 2008, 31(3): 28-32.
    李志勇, 刘树敏. 基于CCT图的焊接组织和性能预测软件[J]. 中北大学学报(自然科学版), 2008, 29(5): 449-452. Li Zhiyong, Liu Shumin. Software for predicting metallurgical structure and property of weld metal based on CCT diagram[J]. Journal of North University of China (Natural Science Edition), 2008, 29(5): 449-452.
    郝 飞, 麻永林, 韩 强. 基于焊接数据平台的温度场预测的研究[J]. 内蒙古科技大学学报, 2011, 30(2): 167-170. Hao Fei, Ma Yonglin, Han Qiang. Prediction of the temperature field based on the welding data platform[J]. Journal of Inner Mongolia University of Science and Technology, 2011, 30(2): 167-170.
    邓德安, 梁 伟, 罗 宇, 等. 采用热弹塑性有限元方法预测低碳钢钢管焊接变形[J]. 焊接学报, 2006, 27(1): 76-80. Deng Dean, Liang Wei, Luo Yu, et al. Prediction of welding deformation in mild steel pipe using thermal-elastic plastic finite element method[J]. Transactions of the China Welding Institution, 2006, 27(1): 76-80.
    Deng D, Murakawa H, Liang W. Numerical simulation of welding distortion in large structures[J]. Computer Methods in Applied Mechanics and Engineering, 2007, 196(45): 4613-4627.
    Capriccioli A, Frosi P. Multipurpose ANSYS FE procedure for welding processes simulation[J]. Fusion Engineering and Design, 2009, 84(2): 546-553.
    邢淑清, 郝 飞, 闫 波, 等. DP590钢两道次焊接温度场数值模拟与试验验证[J]. 焊接学报, 2012, 33(12): 81-84. Xing Shuqing, Hao Fei, Yan Bo, et al. Simulation and experimental verification of double-pass welding temperature field for DP590 steel[J]. Transactions of the China Welding Institution, 2012, 33(12): 81-84.
  • Related Articles

    [1]XIA Weisheng, LIU Fen, WEI Chunhua, WU Fengshun, YANG Yunzhen. Prediction and finite element analysis of the mechanical properties of heat affected zone of laser welded blanks[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(3): 79-82.
    [2]LIU Wenji, LI Liangyu, YUE Jianfeng, WANG Tianqi. Effects of gravity on temperature field and fluid flow distribution of all-position TIG welding using finite element method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(3): 76-79,84.
    [3]ZHANG Yonglong, LING Zemin, LI Qingyong, LIAO Juan. Three-dimensional finite-element analysis on brazing temperature field in condenser of vehicle air condition[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (3): 105-108.
    [4]HU Qingxian, WANG Yanhui, YAO Qingjun, WANG Shunyao. Finite element analysis of temperature field during keyholeplasma arc welding using SYSWELD software[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (12): 66-69.
    [5]TONG Chuan, ZENG Shengkui, CHEN Yunxia. Finite element analysis simulations of life prediction for PBGA soldered joints under thermal cycling[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (10): 89-92.
    [6]ZHANG Mingxian, WU Chuansong, LI Kehai, ZHANG Yuming. FEA based prediction of weld dimension in new DE-GMAW process[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (2): 33-37.
    [7]HU Jun-feng, YANG Jian-guo, FANG Hong-yuan, LI Guang-min, CHEN Wei. Temperature field of arc gouging and its influence on microstructures[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (5): 93-96.
    [8]DENG De-an, LIANG Wei, LUO Yu, Hidekazu Murakawa. Prediction of welding deformation in mild steel pipe using thermal elastic plastic finite element method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (1): 76-80.
    [9]WANG Jian hua, LU Hao, WEI Liang wu. Prediction of Welding Distortions Based on Theory of Inherent Strain by FEM and Its Application[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2002, (6): 36-40.
    [10]Sun Weilong, Tang Muyao, Zhou Lixia. Prediction of microstructure and haroness in microalloyed steel HAZ by aid of computer[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1992, (3): 146-155.

Catalog

    Article views (343) PDF downloads (102) Cited by()

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return