Advanced Search
CHEN Huizi, MENG Xiangchen, CHEN Jialin, XIE Yuming, ZHAO Yaobang, HUANG Yongxian. Aluminum alloy friction stir additive manufacturing technique with continuous feedstocks[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(11): 63-67. DOI: 10.12073/j.hjxb.20220710002
Citation: CHEN Huizi, MENG Xiangchen, CHEN Jialin, XIE Yuming, ZHAO Yaobang, HUANG Yongxian. Aluminum alloy friction stir additive manufacturing technique with continuous feedstocks[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(11): 63-67. DOI: 10.12073/j.hjxb.20220710002
shu

Aluminum alloy friction stir additive manufacturing technique with continuous feedstocks

  • 1.

    Harbin Institute of Technology State Key Laboratory of Advanced Welding and Joining, Harbin, 150001

  • 2.

    Shanghai Spaceflight Precision Machinery Institute, Shanghai, 201600

More Information
  • Received Date: July 09, 2022
  • Available Online: October 13, 2022
    Graphical Abstract
    • Abstract
  • In order to solve the inherent issues of discontinuous feedstocks and kiss bonding in the solid-state additive manufacturing process, a novel friction stir additive manufacturing with continuous feedstocks was proposed. The applied tools including a storage cavity with a feeding hole and a screw topology which can thermo-plasticize and continuously extrude the Al-Si alloy wire were designed. The results showed that the Al-Si alloy wire was conveyed to the feeding hole into the storage cavity, and the pin continuously thermo-plasticized and extruded downward Al-Si alloy materials. The probes at the bottom of the pin were used to stir and process the thermo-plasticized materials, which can extremely improve the bonding efficiency of the interfaces. The friction stir additive manufacturing with continuous feeding aluminum alloy wires was successfully realized, and the inherent issue of kiss bonding of interfaces between layers was solved. The thickness of the individual layer was about 1.2 mm. The tensile strength and elongation of the Al-Si alloy formed part along the stacking direction have little differences, which were 207.1 ± 3.2 MPa and 19.6 ± 5.3%, respectively. Friction stir additive manufacturing with continuous feedstocks can provide a feasible process method towards full solid-state additive manufacturing of large aluminum alloy parts.
    • FullText(HTML)
    • References (16)
  • Liu Z, Zhao D, Wang P, et al. Additive manufacturing of metals: Microstructure evolution and multistage control[J]. Journal of Materials Science & Technology, 2022, 100: 224 − 236.
    Yang T, Liu T, Liao W, et al. The influence of process parameters on vertical surface roughness of the AlSi10Mg parts fabricated by selective laser melting[J]. Journal of Materials Processing Technology, 2019, 266: 26 − 36. doi: 10.1016/j.jmatprotec.2018.10.015
    Brice C, Shenoy R, Kral M, et al. Precipitation behavior of aluminum alloy 2139 fabricated using additive manufacturing[J]. Materials Science and Engineering A, 2015, 648: 9 − 14. doi: 10.1016/j.msea.2015.08.088
    何鹏, 柏兴旺, 周祥曼, 等. MIG电弧增材制造6061铝合金的组织和性能[J]. 焊接学报, 2021, 43(2): 50 − 54, 60.

    He Peng, Bai Xingwang, Zhou Xiangman, et al. Microstructure and properties of 6061 aluminum alloy by MIG wire and arc additive manufacturing[J]. Transactions of The China Welding Institution, 2021, 43(2): 50 − 54, 60.
    王帅, 付立铭, 袁勇, 等. NiFe 基合金激光增材制造热裂纹形成机理及调控[J]. 焊接学报, 2022, 43(5): 8 − 13.

    Wang Shuai, Fu Liming, Yuan Yong, et al. Mechanism and elimination of hot cracks in laser additive manufacturing of NiFe based superalloy[J]. Transactions of the China Welding Institution, 2022, 43(5): 8 − 13.
    夏玉峰, 张雪, 廖海龙, 等. 电弧熔丝增材制造钛/铝复合材料的组织与性能[J]. 焊接学报, 2021, 42(8): 18 − 24. doi: 10.12073/j.hjxb.20210422001

    Xia Yufeng, Zhang Xue, Liao Hailong, et al. Microstructure and properties of Ti/Al composites materials fabricated by wire and arc additive manufacturing[J]. Transactions of The China Welding Institution, 2021, 42(8): 18 − 24. doi: 10.12073/j.hjxb.20210422001
    Srivastava M, Rathee S, Maheshwari S, et al. A review on recent progress in solid state friction based metal additive manufacturing: friction stir additive techniques[J]. Critical Reviews in Solid State and Materials Sciences, 2019, 44(5): 345 − 377. doi: 10.1080/10408436.2018.1490250
    Meng X, Huang Y, Cao J, et al. Recent progress on control strategies for inherent issues in friction stir welding[J]. Progress in Materials Science, 2021, 115: 100706. doi: 10.1016/j.pmatsci.2020.100706
    Zhu H, Dong S, Zhao Y, et al. Strength mismatch mechanism on friction stir welding joint of 7075 aluminum alloy[J]. China Welding, 2021, 30(1): 30 − 36.
    Bararpour S M, Jamshidi A H, Jamaati R. Effect of non-isothermal aging on microstructure and mechanical properties of friction surfaced AA5083-15wt%Zn composites[J]. Surface and Coatings Technology, 2020, 384: 125307. doi: 10.1016/j.surfcoat.2019.125307
    He C, Li Y, Zhang Z, et al. Investigation on microstructural evolution and property variation along building direction in friction stir additive manufactured Al–Zn–Mg alloy[J]. Materials Science and Engineering:A, 2020, 777: 139035. doi: 10.1016/j.msea.2020.139035
    Agrawal P, Haridas R S, Yadav S, et al. Processing-structure-property correlation in additive friction stir deposited Ti-6Al-4V alloy from recycled metal chips[J]. Additive Manufacturing, 2021, 47: 102259. doi: 10.1016/j.addma.2021.102259
    Phillips B J, Mason C J T, Beck S C, et al. Effect of parallel deposition path and interface material flow on resulting microstructure and tensile behavior of Al-Mg-Si alloy fabricated by additive friction stir deposition[J]. Journal of Materials Processing Technology, 2021, 295: 117169. doi: 10.1016/j.jmatprotec.2021.117169
    Gotawala N, Kumar Mishra N, Shrivastava A. Solid-state depositions of multilayer SS304 by friction stir metal deposition[J]. Materials Letters, 2022, 314: 131881. doi: 10.1016/j.matlet.2022.131881
    Chen H, Chen J, Xu S, et al. Wire-based friction stir additive manufacturing toward field repairing[J]. Welding Journal, 2022, 101(9): 249s − 252s.
    王立伟, 武子琴, 胡虎安, 等. 工艺参数对Al-Si合金CMT增材制造组织和力学性能的影响[J]. 沈阳大学学报, 2021, 33(1): 1 − 9.

    Wang Liwei, Wu Ziqin, Hu Hu’an, et al. Effects of process parameters on microstructure and mechanical properties of Al-Si alloy CMT additive manufacturing[J]. Journal of Shenyang University, 2021, 33(1): 1 − 9.
    • Related Articles

  • Cited by

    Periodical cited type(0)

    Other cited types(2)

Catalog

    Get Citation
    PDF
    XML
    Article views (575) PDF downloads (101) Cited by(2)
    Turn off MathJax
    Article Contents
    Abstract
    References

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return