Advanced Search
XU Rongwei, ZHANG Zhenjie, LIU Qingyuan, ZHANG Guanghui, LONG Yuhong. The forming deviation, mechanical properties and compression failure of porous structures fabricated by laser melting were analyzed[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(10): 49-56. DOI: 10.12073/j.hjxb.20211005001
Citation: XU Rongwei, ZHANG Zhenjie, LIU Qingyuan, ZHANG Guanghui, LONG Yuhong. The forming deviation, mechanical properties and compression failure of porous structures fabricated by laser melting were analyzed[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(10): 49-56. DOI: 10.12073/j.hjxb.20211005001

The forming deviation, mechanical properties and compression failure of porous structures fabricated by laser melting were analyzed

More Information
  • Received Date: October 04, 2021
  • Available Online: July 05, 2022
  • Due to the characteristics of light, high strength and adjustable mechanical properties of porous structure, it is widely used in bone medicine, aerospace and other fields. In order to explore the forming error and compression failure performance of porous structure with selective laser melting (SLM), this paper takes two kinds of porous structure with diamond lattice and spherical six-hole opening as examples to study the compressive mechanical behavior of porous structure manufactured by SLM by theoretical prediction and experimental test. ANSYS software was used to simulate the quasi-static compression of the studied porous structure, and the uniaxial compression experiment of the SLM formed porous structure was carried out. Finally, the deformation process and failure mechanism of the SLM formed porous structure were observed and analyzed combined with the simulation and experiment. After comparison, it is found that the size of the numerical design porous structure deviates from that of the final manufactured structure, resulting in a certain difference between the theoretical value of mechanical properties and the experimental value, but the variation law of stress and strain field is consistent. The experimental results show that when the porosity is 50% ~ 80%, the yield strength and elastic modulus of diamond lattice structure are 31.85 ~ 182.13 MPa and 1.45 ~ 2.30 GPa respectively. The yield strength and elastic modulus of six-hole spherical structure are 35.19 ~ 130.64 MPa and 1.59 ~ 2.90 GPa respectively. The mechanical properties of different porous structures vary with the increase of porosity.
  • Wallach J C, Gibson L J. Mechanical behavior of a three-dimensional truss material[J]. International Journal of Solids and Structures, 2001, 38(40): 7181 − 7196.
    Wadley H N G. Cellular metals manufacturing[J]. Advanced engineering materials, 2002, 4(10): 726 − 733. doi: 10.1002/1527-2648(20021014)4:10<726::AID-ADEM726>3.0.CO;2-Y
    常帅. 不锈钢阵列结构选区激光熔化制备与电化学抛光技术研究[D]. 哈尔滨: 哈尔滨工业大学, 2019.

    Chang Shuai. Research on selective laser melting and electrochemical polishing of stainless steel array structures[D]. Harbin: Harbin Institute on Technology, 2019.
    张钱城, 卢天健, 闻婷. 轻质高强点阵金属材料的制备及其力学性能强化的研究进展[J]. 力学进展, 2010, 40(2): 157 − 169. doi: 10.6052/1000-0992-2010-2-J2008-152

    Zhang Qiancheng, Lu Tianjian, Wen Ting. Processes in the study on enhanced mechanical properties of high-performance lightweight lattice metallic materials[J]. Advances in Mechanics, 2010, 40(2): 157 − 169. doi: 10.6052/1000-0992-2010-2-J2008-152
    吴林志, 熊健, 马力, 等. 新型复合材料点阵结构的研究进展[J]. 力学进展, 2012, 42(1): 41 − 67. doi: 10.6052/1000-0992-2012-1-lxjzJ2011-095

    Wu Zhilin, Xiong Jian, Ma Li, et al. Processes in the study on novel composite sandwich panels with lattice truss cores[J]. Advances in Mechanics, 2012, 42(1): 41 − 67. doi: 10.6052/1000-0992-2012-1-lxjzJ2011-095
    Chantarapanich N, Laohaprapanon A, Wisutmethangoon S, et al. Fabrication of three-dimensional honeycomb structure for aeronautical applications using selective laser melting: a preliminary investigation[J]. Rapid Prototyping Journal, 2014, 20(6): 551 − 558. doi: 10.1108/RPJ-08-2011-0086
    Mullen L, Stamp R C, Fox P, et al. Selective laser melting: A unit cell approach for the manufacture of porous, titanium, bone in-growth constructs, suitable for orthopedic applications. II. Randomized structures[J]. Journal of Biomedical Materials Research Part B:Applied Biomaterials, 2010, 92B(1): 178 − 188. doi: 10.1002/jbm.b.31504
    Xiao Z, Yang Y, Xiao R, et al. Evaluation of topology-optimized lattice structures manufactured via selective laser melting[J]. Materials & design, 2018, 143: 27 − 37.
    郑权, 冀宾, 李昊, 等. 基于增材制造的多层金字塔点阵夹芯板抗压缩性能[J]. 航空材料学报, 2018, 38(3): 77 − 82. doi: 10.11868/j.issn.1005-5053.2017.000036

    Zheng Quan, Ji Bin, Li Hao, et al. Compressive behavior of sandwich panels with multilayer pyramidal truss cores by additive manufacturing[J]. Journal of Aeronautical Materials, 2018, 38(3): 77 − 82. doi: 10.11868/j.issn.1005-5053.2017.000036
    曾寿金, 吴启锐, 叶建华. 选区激光熔化成型316L不锈钢多孔结构的力学性能[J]. 红外与激光工程, 2020(8): 67 − 75.

    Zeng Shoujin, Wu Qirui, Ye Jianhua. Mechanical properties of 316L stainless steel porous structure formed by selective laser melting[J]. Infrared and Laser Engineering, 2020(8): 67 − 75.
    Shi C, Lu N, Qin Y, et al. Study on mechanical properties and permeability of elliptical porous scaffold based on the SLM manufactured medical Ti6Al4V[J]. PLOS ONE, 2021, 16(3): e247764.
    Hasan R. Progressive collapse of titanium alloy micro-lattice structures manufactured using selective laser melting[D]. UK: University of Liverpool, 2013.
    Huo P, Zhao Z, Bai P, et al. Deformation evolution and fracture mechanism of porous TC4 alloy scaffolds fabricated using selective laser melting under uniaxial compression[J]. Journal of Alloys and Compounds, 2021, 861: 158529. doi: 10.1016/j.jallcom.2020.158529
    Yang K, Wang J, Jia L, et al. Additive manufacturing of Ti-6Al-4V lattice structures with high structural integrity under large compressive deformation[J]. Journal of Materials Science and Technology, 2019(2): 303 − 308.
    Feng Q, Tang Q, Liu Y, et al. Quasi-static analysis of mechanical properties of Ti6Al4V lattice structures manufactured using selective laser melting[J]. The International Journal of Advanced Manufacturing Technology, 2018, 94(5-8): 2301 − 2313. doi: 10.1007/s00170-017-0932-7
    陈继民, 王颖, 曹玄扬, 等. 选区激光熔融技术制备多孔支架及其单元结构的拓扑优化[J]. 北京工业大学学报, 2017, 43(4): 489 − 495.

    Chen Jimin, Wang Ying, Cao Xuanyang, et al. Topology optimization of microstructure and selective laser melting manufacture for porous scaffolds[J]. Journal of Beijing University of Technology, 2017, 43(4): 489 − 495.
  • Related Articles

    [1]YANG Linyi, XU Mingsan, YE Jianhua, WEI Tieping. Mechanical properties of arch lattice structures with different offset ratios by selective laser melting[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(8): 95-102, 109. DOI: 10.12073/j.hjxb.20230816001
    [2]YANG Jin, XING Baoying, HE Xiaocong, ZENG Kai, ZHOU Lu. Analysis of competitive failure mechanisms and mechanical properties of self-piercing riveted joints in corrosive environments[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(7): 69-75. DOI: 10.12073/j.hjxb.20211024002
    [3]CAO Rui, WU Yaning, NI Xiaoliang, WANG Zhibin, WANG Xu. Failure analysis and control of gold-plated lead solder joint cracks[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(7): 83-90. DOI: 10.12073/j.hjxb.20200319004
    [4]ZHANG Xianlian, HE Xiaocong, ZENG Kai. Influence of rivet on process and failure behavior of self-piercing riveting in dissimilar sheets of TA1 and 1420 Al-Li alloys[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(7): 37-43. DOI: 10.12073/j.hjxb.2019400178
    [5]ZHANG Hongwu, LIU Yang, WANG Jian, SUN Fenglian, ZHOU Zhen. Effect of temperature on the life of solder interconnects subjected to vibration loading[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(6): 83-86.
    [6]LI Hui, JIAO Lei, LI Jiansheng, He Chang Lin. Temperature effects on thermal fatigue performance of sprayed coatings on copper substrate and its failure mechanism[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(11): 79-83,88.
    [7]CUI Shaopeng, ZHU Hao, GUO Zhu, ZHAO Yipeng. Deformation and failure behavior of friction stir weld joint of 7075 aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(6): 27-30.
    [8]WEN Guichen, LEI Yongping, LIN Jian, GU Jian, BAI Hailong, QIN Junhu. Failure mode and mechanism of BGA lead-free solder joints under drop-impact load[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(5): 73-76.
    [9]YANG Shuo, LIN Jian, LEI Yongping, KONG Dening. Influence of preset gap on strength and failure mode of steel/aluminum CMT joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(6): 5-8.
    [10]LING Wei, GE Laohai, REN Zhen'an, SUN Daqian. Failure analysis on TIG welded joint between martensitic and austenitic stainless steels[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (5): 89-92.

Catalog

    Article views (327) PDF downloads (78) Cited by()

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return