Advanced Search
XIE Yan, FENG Mengnan, LUO Zhen. Effect of teeth shape on ultrasonic spot welding joints of nickel foam sheet and aluminum solid sheet[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(12): 5-8. DOI: 10.12073/j.hjxb.2018390288
Citation: XIE Yan, FENG Mengnan, LUO Zhen. Effect of teeth shape on ultrasonic spot welding joints of nickel foam sheet and aluminum solid sheet[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(12): 5-8. DOI: 10.12073/j.hjxb.2018390288

Effect of teeth shape on ultrasonic spot welding joints of nickel foam sheet and aluminum solid sheet

More Information
  • Received Date: May 24, 2017
  • Nickel foam sheet and pure aluminum solid sheet for electrodes and catalyst carrier were successfully welded via ultrasonic spot welding. Two kinds of sizes of anvil teeth which were in contact with the nickel foam were designed. Effects of anvil teeth shapes on plastic deformation and performances were compared. Influence of teeth shapes and welding parameters on tensile properties and fracture morphologies were analyzed. The results showed that the 30 J specimen welded by small teeth anvil had the optimal tensile strength and fracture energy, which reached 58% and 69.1% of nickel foam base metal, respectively. The anodic polarization curves of two kinds of welded joints in 3.5% NaCl solution were compared. The results of energy-dispersion spectrum analysis showed that the element diffusion across the interface diffusion was insufficient, and no obvious intermetallic compound layer in the welding interface was observed. The welding process was solid state process.
  • Yuan J, Chen C, Hao Y, et al. Three-dimensionally porous CoMn2O4, thin films grown on Ni foams for high-performance lithium-ion battery anodes[J]. Journal of Materials Science, 2017, 52(10): 1 ? 8.
    Jiang T, Zhang S, Qiu X, et al. Preparation and characterization of silicon-based three-dimensional cellular anode for lithium ion battery[J]. Electrochemistry Communications, 2007, 9(5): 930 ? 934.
    Longerich S, Piontek D, Ohse P, et al. Joining strategies for open porous metallic foams on Iron and nickel base materials[J]. Advanced Engineering Materials, 2007, 9(8): 670 ? 678.
    Nowacki J, Moraniec K. Welding of metallic AlSi foams and AlSi–SiC composite foams[J]. Archives of Civil & Mechanical Engineering, 2015, 15(4): 940 ? 950.
    Born C, Kuckert H, Wagner G, et al. Ultrasonic torsion welding of sheet metals to cellular metallic materials[J]. Advanced Engineering Materials, 2003, 5(11): 779 ? 786.
    Born C, Wagner G, Eifler D. Ultrasonically welded aluminium foams/sheet metal–joints[J]. Advanced Engineering Materials, 2006, 8(9): 816 ? 820.
    Ren D, Zhao K, Pan M, et al. Ultrasonic spot welding of magnesium alloy to titanium alloy[J]. Scripta Materialia, 2017, 126: 58 ? 62.
    Mirza F A, Macwan A, Bhole S D, et al. Effect of welding energy on microstructure and strength of ultrasonic spot welded dissimilar joints of aluminum to steel sheets[J]. Materials Science & Engineering A, 2016, 668: 73 ? 85.
    Kumar S, Wu C S, Padhy G K, et al. Application of ultrasonic vibrations in welding and metal processing: A status review[J]. Journal of Manufacturing Processes, 2017, 26: 295 ? 322.
  • Related Articles

    [1]XIA Peiyun, FENG Xiaosong, WANG Chunming, XU Cheng, HUANG Hui, HE Jianli. Effect of parameters on weld formation and porosity of stainless steel in laser oscillating welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(4): 39-44. DOI: 10.12073/j.hjxb.20220511003
    [2]Guobin ZHANG, Meng JIANG, Xi CHEN, Ao CHEN, Zhenglong LEI, Yanbin CHEN. A comparison study of characteristics of weld formation, residual stress and distortion of laser welding under atmospheric pressure and vacuum[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(8): 34-41. DOI: 10.12073/j.hjxb.20220503002
    [3]LI Junzhao, SUN Qingjie, ZHANG Qinghua, LIU Yibo, ZHEN Zuyang, KANG Kexin. Research on molten pool dynamic behavior and weld formation of transverse oscillating laser welding process for various positions in space[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(10): 35-39, 61. DOI: 10.12073/j.hjxb.20210416001
    [4]HOU Jijun, DONG Junhui, BAI Xueyu, HAN Xu, YANG Hu. Weld shape and microstructure of TC4 laser welding with activating flux of Na2SiF6[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(10): 67-72. DOI: 10.12073/j.hjxb.2019400265
    [5]ZHANG Ruihua, YIN Yan, Mizitani, Katayama. Laser aided activating TIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (11): 21-24.
    [6]WANG Xichang, ZUO Congjin, CHAI Guoming, ZHANG Lianfeng. Effect of activating fluxes on appearance of weld in thin plate electron beam welding of nickel-base super alloy GH4169[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (2): 83-86.
    [7]GAO Zhiguo, HUANG Jian, LI Yaling, WU Yixiong. Effect of relative position of laser beam and arc on formation of weld in laser-MIG hybrid welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (12): 69-73.
    [8]SHAN Jiguo, LEI Xiang, TAN Wenda, ZHANG Hongjun, CHEN Wuzhu, REN Jialie. Welding modes and weld formation characteristics of CO2 laser welding of wrought magnesium alloy AZ31B[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (4): 9-12.
    [9]SUN Hao, ZHANG Zhaodong, LIU Liming. Low power laser welding of magnesium alloy with activating flux[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (4): 49-52.
    [10]LIU Feng yao, LIN San-bao, YANG Chun-li, WU Lin. Effect of Activating Fluxes on Weld Form in TIG Welding of Stainless Steel and Titanium Alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2002, (1): 1-4.
  • Cited by

    Periodical cited type(5)

    1. 武晓芳,侯继军,董俊慧. 冰晶石对TC4激光焊焊缝成形和组织性能的影响. 内蒙古工业大学学报(自然科学版). 2024(05): 425-433 .
    2. 刘自刚,代锋先,陆刚,张航,沈志永. 钛合金激光焊研究现状与展望. 材料导报. 2023(S1): 354-359 .
    3. 许爱平,侯继军,董俊慧,刘军,王枝梅. 基于响应面法设计的TC4钛合金激光焊复合活性剂优化. 焊接. 2021(10): 15-24+61-62 .
    4. 梅丽芳,谢顺,严东兵,雷智钦,秦建红. 活性激光焊接不锈钢厚板熔池流场动态行为研究. 应用激光. 2021(06): 1155-1161 .
    5. 吴东江,柴东升,程波,马广义,金洙吉,雷明凯,姚振强. 脉冲激光填丝焊接薄板熔池流动行为分析. 中国科学:物理学 力学 天文学. 2020(03): 87-98 .

    Other cited types(3)

Catalog

    Article views (432) PDF downloads (13) Cited by(8)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return