Advanced Search
GONG Qingtao1, HU Guangxu2, MIAO Yugang1, MENG Mei1, ZHENG Hong3. Numerical analysis of multi-pass welding residual stresses based on processes chain simulation[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(7): 12-16. DOI: 10.12073/j.hjxb.2018390166
Citation: GONG Qingtao1, HU Guangxu2, MIAO Yugang1, MENG Mei1, ZHENG Hong3. Numerical analysis of multi-pass welding residual stresses based on processes chain simulation[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(7): 12-16. DOI: 10.12073/j.hjxb.2018390166
shu

Numerical analysis of multi-pass welding residual stresses based on processes chain simulation

  • 1. Harbin Engineering University, College of Shipbuilding Engineering, Harbin 150001, China;
    2. Harbin University of Commerce, Department of Mechanical Engineering, Harbin 150028, China;
    3. Harbin Welding Institute Limited Company, Harbin 150028, China

More Information
  • Received Date: March 27, 2018
    Graphical Abstract
    • Abstract
  • Based on processes chain simulation technology, a gradually added filler element method was applied for modeling multi-pass welding and the simulation was achieved step by step with coupled thermal-mechanical finite element method. A research part of multi-pass welding was simulated by both the chain simulation technology and the traditional method. To compare the two simulations, convergence for the chain simulation technology is better and its results of longitudinal residual stresses are more accuracy. Meanwhile, the stress evolution history under the thermal-mechanical activities of multi-pass welding was analyzed, and the principle of longitudinal stresses changing under multi-thermal cycles was revealed.
    • FullText(HTML)
    • References (13)
  • Choa J R, Lee B Y, Moonb Y H, et al. Investigation of residual stress and post weld heat treatment ofmulti-pass welds by finite element method and experiments[J]. Journal of Materials Processing Technology, 2004, 156:1690-1695
    Elcoate C D, Dennis R J, Bouchard P J, et al. Three dimensional multi-pass repair weld simulations[J]. International Journal of Pressure Vessels and Piping, 2005,82:244-257[DOI: 10.1016/j.ijpvp.2004.08.003]
    Deng D, Murakawa H. Numerical simulation of temperature field and residual stress in multi-pass welds in stainless steel pipe and comparison with experimental measurements[J]. Computational Materials Science, 2006, 37:269-277[DOI: 10.1016/j.commatsci.2005.07.007]
    Deng D, Murakawa H, Liang W.Numerical and experimental investigations on welding residual stressin multi-pass butt-welded austenitic stainless steel pipe[J]. Computational Materials Science, 2008, 42:234-244[DOI: 10.1016/j.commatsci.2007.07.009]
    Ram K, Siegele D. 3D modelling of a multi-pass dissimilar tube welding and post weld heattreatment of nickel based alloy and chromium steel[J]. International Journal of Pressure Vessels and Piping, 2010, 87:643-649[DOI: 10.1016/j.ijpvp.2010.08.010]
    Heinze C, Schwenk C, Rethmeier M. Numerical calculation of residual stress development of multi-pass gasmetal arc welding[J]. Journal of Constructional Steel Research, 2012, 72:12-19[DOI: 10.1016/j.jcsr.2011.08.011]
    Suo L, Sendong Ra, Yanbin Z, et al. Numerical investigation of formation mechanism of welding residualstress in P92 steel multi-pass joints[J]. Journal of Materials Processing Technology, 2017, 244:240-252[DOI: 10.1016/j.jmatprotec.2017.01.033]
    Venkata K A, Truman C E, Wimpory R C, et al. Numerical simulation of a three-pass TIG welding using finite elementmethod with validation from measurements[J]. International Journal of Pressure Vessels and Piping, 2017, 1-12.
    陈章兰, 熊云峰, 李宗民. 船用低温高强钢三维多层焊接变形有限元模拟[J]. 焊接学报. 2008. 29(8):109-112 Chen Zhanglan, Xiong Yufeng, Li Zongmin. 3D finite element simulation on distortion distribution in multi-layers welding of EH36[J]. Transactions of the China Welding Institution, 2008. 29(8):109-112.[DOI: 10.3321/j.issn:0253-360X.2008.08.028]
    孙加民, 邓德安, 叶延洪, 等. 用瞬间热源模拟Q390高强钢厚板多层多道焊T形接头的焊接残余应力[J]. 焊接学报. 2016. 37(7):31-38 Sun Jiamin, Deng Dean, Ye Yanhong, et al. Multi-pass welding residual stresses of Q390 high stress steel's T connection struchure of based on[J]. Transactions of the China Welding Institution, 2016. 37(7):31-38.
    胡广旭, 孟梅, 刘冰. 基于后处理再造型的连续制造工艺过程仿真技术[J]. 计算机辅助工程, 2015, 24(2):47-52 Hu Guangxu, Meng Mei, Liu Bing. Simulation technology for continuous manufacturing processbased on post-processing re-modeling[J]. Computer Aided Engineering, 2015, 24(2):47-52
    Afazov S M, Becker A A, Hyde T H. Development of a finite elementdata exchange system for chain simulation of manufacturing processes[J].Advances in Engineering Software, 2012, 47:104-113[DOI: 10.1016/j.advengsoft.2011.12.011]
    胡广旭. 熔化焊热-力耦合智能数值模拟方法研究[D]. 哈尔滨:哈尔滨工业大学, 2012.
    • Related Articles

  • Related Articles

    [1]LIANG Zhimin, GAO Xu, REN Zheng, WU Ziqin, WANG Liwei, WANG Dianlong. Three-dimensional reconstruction of GMAW weld pool appearance based on variational stereo matching algorithm[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(2): 61-66. DOI: 10.12073/j.hjxb.20230224001
    [2]GAO Yanfeng, XIAO Jianhua. Curved weld-seam tracking based on information fusion of welding gun inclinations[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(12): 15-18.
    [3]HONG Bo, YAN Junguang, YANG Jiawang, LIU Xiang. A capacitive sensor for automatic weld seam tracking[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(2): 55-58.
    [4]XIAO Xinyuan, SHI Yonghua, WANG Guorong, Li Hexi. Robotic underwater weld seam tracking based on visual sensor[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (1): 33-36.
    [5]GAO Yanfeng, ZHANG Hua, MAO Zhiwei, PENG Junfei. Coordinate control of broken-line welding seam tracking for wheeled robot[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (5): 33-36.
    [6]WANG Kehong, CAO Hui, LIU Yong, ZHANG Deku. Binocular stereo vision with laser to reconstruct welding seam[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (8): 1-4.
    [7]LIU Xi-wen, WANG Guo-rong, SHI Yong-hua. Image processing in welding seam tracking based on single-stripe laser[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (6): 25-28,32.
    [8]CAD Hong-ming, FAN Chong-jian, WU Lin. Weld seam tracking based on micro-beam plasma arc[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (2): 80-83.
    [9]GAO Xiang-dong, LUO Xi-zhu, S. J. Na. An image centroid method for seam tracking in gas tungsten arc welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2003, (6): 15-18.
    [10]Zhang Jiaying, Yu Jianrong, Ma Hongze, Jiang Lipei. Weld Seam Tracking System Based on Data Memeory of Chip Computer[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1997, (1): 55-60.

Catalog

    Get Citation
    XML
    Article views (753) PDF downloads (169) Cited by()
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return