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JIANG Xudong1, HUANG Jun1, ZHOU Qi1, WANG Kehong1, SUN Hongyu2. Numerical simulation of the temperature field for butt friction stir welding of dissimilar 6061-T6 and T2 alloys[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(3): 16-20. DOI: 10.12073/j.hjxb.2018390060
Citation: JIANG Xudong1, HUANG Jun1, ZHOU Qi1, WANG Kehong1, SUN Hongyu2. Numerical simulation of the temperature field for butt friction stir welding of dissimilar 6061-T6 and T2 alloys[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(3): 16-20. DOI: 10.12073/j.hjxb.2018390060
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Numerical simulation of the temperature field for butt friction stir welding of dissimilar 6061-T6 and T2 alloys

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  • Received Date: August 02, 2016
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    • Abstract
  • Based on the offset friction stir welding (FSW) characteristics of the Al-Cu dissimilar, the ANSYS software was used to simulate the transient temperature field and the welding thermal cycle curve of the fusion zone during the welding process. The maximum temperature in the transverse, longitudinal and thickness directions of the weld during the welding stabilization stage were compared and analyzed. The effect of the welding parameters on the welding temperature was investigated. The results showed that the rotation speed played a leading role in the welding temperature field. The computed results were in good agreement with the actual thermal cycling curve of feature points, which verified the accuracy of the heat source model. The results of the simulated temperature field indicated that the peak temperature appeared in the position of the partial aluminum alloy side of the weld center.
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  • Mehta K P, Badheka V J. Areview on dissimilar friction stir welding of copper to aluminum: process, properties and variants[J]. Materials & Manufacturing Processes, 2015, 31(3): 233-254.[2] Xue P, Xiao B L, Ni D R,et al. Enhanced mechanical properties of friction stir welded dissimilar Al-Cu joint by intermetallic compounds[J]. Materials Science & Engineering A, 2010, 527(21): 5723-5727.[3] 王希靖, 韩晓辉, 郭瑞杰, 等. 搅拌摩擦焊接过程温度场数值模拟[J]. 焊接学报, 2005, 26(12): 17-20.Wang Xijing, Han Xiaohui, Guo Ruijie,et al. Numerical simulation of temperature field in friction stir welding[J]. Transactions of the China Welding Institution, 2005, 26(12): 17-20.[4] 王大勇, 冯吉才, 王攀峰. 搅拌摩擦焊接热输入数值模型[J]. 焊接学报, 2005, 26(3): 25-28.Wang Dayong, Feng Jicai, Wang Panfeng. Numerical model of heat input from rotational tool during friction-stir welding[J]. Transactions of the China Welding Institution, 2005, 26(3): 25-28.[5] 杜岩峰, 白景彬, 田志杰, 等. 2219铝合金搅拌摩擦焊温度场的三维实体耦合数值模拟[J]. 焊接学报, 2014, 35(8): 57-70.Du Yanfeng, Bai Jingbin, Tian Zhijie,et al. Investigation on three-dimensional real coupling numerical simulation of temperature field of friction stir welding of 2219 aluminum alloy[J]. Transactions of the China Welding Institution, 2014, 35(8): 57-70.[6] Chang C I, Lee C J, Huang J C. Relationship between grain size and Zener-Holloman parameter during friction stir processing in AZ31 Mg alloys[J]. Scripta Materialia, 2004, 51(6): 509-514.[7] Zhang J, Shen Y, Li B,et al. Numerical simulation and experimental investigation on friction stir welding of 6061-T6 aluminum alloy[J]. Materials & Design, 2014, 60(8): 94-101.
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