Analysis of the influence of cylindrical electrode parameters on electro-spark deposition quality based on orthogonal experiment

WANG Shun; HAN Hongbiao; LI Shikang; LI Mengnan

doi:10.12073/j.hjxb.20210131002

TRANSACTIONS OF THE CHINA WELDING INSTITUTION > 2021 > 42(7): 37-43. > DOI: 10.12073/j.hjxb.20210131002

WANG Shun, HAN Hongbiao, LI Shikang, LI Mengnan. Analysis of the influence of cylindrical electrode parameters on electro-spark deposition quality based on orthogonal experiment[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(7): 37-43. DOI: 10.12073/j.hjxb.20210131002

Citation:

PDF (1227 KB)

Analysis of the influence of cylindrical electrode parameters on electro-spark deposition quality based on orthogonal experiment

Henan University of Science and Technology, Luoyang, 471003, China

More Information

Received Date: January 30, 2021
Available Online: August 30, 2021

Graphical Abstract

Abstract

Abstract

By designing the orthogonal test of electro-spark deposition under the line contact condition between cylindrical electrode and substrate, the influence of electrode diameter, electrode thickness and electrode rotation speed on the mass transfer efficiency, deposition efficiency and surface roughness of the coating is analyzed, and the parameters of the cylindrical electrode are optimized. The results show that under certain test conditions, a more uniform and dense coating can be obtained by using cylindrical electrode. With the increase of electrode diameter and electrode rotation speed, the number of gap discharges increases, sparks and splashes increase, and the surface roughness of the coating increase, the mass transfer efficiency and deposition efficiency decrease. As the electrode thickness increases, the number of short-circuit discharge increases, the number of no-loads decreases, and the mass transfer efficiency and deposition efficiency increase. The major and minor factors affecting the quality transfer efficiency and deposition efficiency of the coating are electrode diameter, electrode rotation speed, and electrode thickness respectively in descending order. The major and minor factors affecting the surface roughness of the coating are electrode thickness, electrode rotation speed, and electrode diameter respectively in descending order. Under the optimized cylindrical electrode parameters, the mass transfer efficiency is 82.48%, the deposition efficiency is 0.336 mg/s, and the surface roughness is 0.072 mm. There are no defects such as cracks and pores in the coating, and it has a good metallurgical bonding with the substrate.
- electro-spark deposition,
- cylindrical electrode,
- line contact,
- mass transfer efficiency,
- deposition efficiency

FullText(HTML)

References (14)

References

Kuptsov K A, Sheveyko A N, Zamulaeva E I, et al. Two-layer nanocomposite WC/a-C coatings produced by a combination of pulsed arc evaporation and electro-spark deposition in vacuum[J]. Materials & Design, 2019, 167: 107645.

Hong X, Tan Y, Wang X, et al. Microstructure and wear resistant performance of TiN/Zr-base amorphous-nanocrystalline composite coatings on titanium alloy by electrospark deposition[J]. Surface & Coatings Technology, 2016, 305: 67 − 75.

Hong X, Feng K, Tan Y F, et al. Effects of process parameters on microstructure and wear resistance of TiN coatings deposited on TC11 titanium alloy by electrospark deposition[J]. Transactions of Nonferrous Metals Society of China, 2017, 27(8): 1767 − 1776. doi: 10.1016/S1003-6326(17)60199-7

Yu H, Long W M, Zhong S J, et al. Wear resistance of Zr/WC composite coatings on Cr12MoV steel surface by electric spark deposition[J]. China Welding, 2019, 28(1): 35 − 41.

王建升, 张占哲, 闫镇威, 等. 电火花沉积WC-4Co复合层界面行为[J]. 中国有色金属学报, 2014, 24(11): 2849 − 2855.

Wang Jiansheng, Zhang Zhanzhe, Yan Zhenwei, et al. Interface behavior of WC-4Co coating by electro-spark deposition[J]. The Chinese Journal of Nonferrous Metals, 2014, 24(11): 2849 − 2855.

王彦芳, 闫晗, 李娟, 等. 电火花沉积FeCoCrNiCu高熵合金涂层的组织结构与耐蚀性[J]. 表面技术, 2019, 48(6): 144 − 149.

Wang Yanfang, Yan Han, Li Juan, et al. Microstructure and corrosion resistance of FeCoCrNiCu high-entropy alloy coating prepared by electro-spark deposition[J]. Surface Technology, 2019, 48(6): 144 − 149.

王彦芳, 司爽爽, 宋增金, 等. 电火花沉积非晶涂层的组织结构与摩擦磨损性能[J]. 焊接学报, 2018, 39(7): 121 − 124. doi: 10.12073/j.hjxb.2018390188

Wang Yanfang, Si Shuangshuang, Song Zengjin, et al. Microstructure and tribology behaviors of Zr-based amorphous coating on ZL101 by electro-spark deposition[J]. Transactions of the China Welding Institution, 2018, 39(7): 121 − 124. doi: 10.12073/j.hjxb.2018390188

黄奇胜, 陈志国, 魏祥, 等. 脉冲能量对电火花沉积Mo₂FeB₂基金属陶瓷涂层组织与性能的影响[J]. 中国表面工程, 2017, 30(3): 89 − 96. doi: 10.11933/j.issn.1007-9289.20170106002

Huang Qisheng, Chen Zhiguo, Wei Xiang, et al. Effects of pulse energy on microstructure and properties of Mo₂FeB₂-based ceramet coatings prepared by electro-spark deposition[J]. China Surface Engineering, 2017, 30(3): 89 − 96. doi: 10.11933/j.issn.1007-9289.20170106002

魏祥, 陈志国, 钟掘, 等. 电火花沉积制备Fe-8B-Mo非晶涂层的可行性[J]. 中国表面工程, 2016, 29(5): 16 − 23. doi: 10.11933/j.issn.1007-9289.2016.05.002

Wei Xiang, Chen Zhiguo, Zhong Jue, et al. Feasibility on preparation of Fe-8B-Mo amorphous coatings by electro-spark deposition[J]. China Surface Engineering, 2016, 29(5): 16 − 23. doi: 10.11933/j.issn.1007-9289.2016.05.002

Mazarbhuiya R M, Maneswar R. Surface modification of alaluminium and its parametric optimization using grey relational analysis[J]. Materials Today Proceedings, 2020, 26(2): 1594 − 1597.

Kudryashov A E, Potanin A Y, Lebedev D N, et al. Structure and properties of Cr-Al-Si-B coatings produced by pulsed electrospark deposition on a nickel alloy[J]. Surface and Coatings Technology, 2016, 285: 278 − 288. doi: 10.1016/j.surfcoat.2015.11.052

韩红彪, 郭敬迪, 焦文清. 旋转电极电火花沉积/堆焊的放电机理[J]. 焊接学报, 2019, 40(5): 67 − 72. doi: 10.12073/j.hjxb.2019400129

Han Hongbiao, Guo Jingdi, Jiao Wenqing. Discharge mechanism of electro-spark deposition with rotary electrode[J]. Transactions of the China Welding Institution, 2019, 40(5): 67 − 72. doi: 10.12073/j.hjxb.2019400129

王顺, 童金钟, 韩红彪. 一种电火花沉积接触力自动控制装置和沉积试验[J]. 焊接学报, 2021, 42(3): 42 − 47.

Wang Shun, Tong Jinzhong, Han Hongbiao. An automatic control device of contact force for electric spark deposition and deposition test[J]. Thansactions of the China Welding Institution, 2021, 42(3): 42 − 47.

陈俊潮, 韩红彪, 王中豪, 等. 不同电极运动形式下电火花堆焊的放电机理分析[J]. 表面技术, 2021, 50(6): 281 − 287.

Chen Junchao, Han Hongbiao, Wang Zhonghao, et al. Analysis of discharge mechanism of electric spark overlaying in different modes of electrode movement[J]. Surface Technology, 2021, 50(6): 281 − 287.

[1]	XIAO Youfu, LIU Yongzhen, SUN Youhui, YAN Yusheng, XU Lianyong, HAN Yongdian. The influence of hydrogen pre-charging on the stress corrosion susceptibility of SCR welded joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(10): 19-27. DOI: 10.12073/j.hjxb.20231008002
[2]	XIE Fei, SUN Yan, WANG Dan, WU Ming. SCC behavior of X80 steel welded joint in mechanical and electrochemical effects[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(2): 47-50.
[3]	LI Yongkui, LU Shanping, LI Dianzhong, KAJI Yoshiyuki. Life prediction of welded joint in core shroud of BWR due to SCC failure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (9): 33-38.
[4]	WANG Bingying, MIAO Yan, ZHOU Shengnan, HOU ZhenBo. Effect of surface nanocrystallization on stress corrosion cracking behaviors of X80 pipeline steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (8): 81-84.
[5]	ZHAO Junjun, LI Qi, CAI Zhihai, ZHANG Ping. Effects of secondary phases on stress corrosion property of friction stir welded seam of 7A52 aluminum alloy under different strain rates[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (8): 63-66.
[6]	HUANG Yuhui, YANG Bo, XUAN Fuzhen, TU Shandong. Stress corrosion behavior of diffusion bonding joints of 316L stainless steel in environment of acid NaCl solution[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (7): 67-70.
[7]	BI Zongyue, ZHANG Kun, LEI Ali, FENG Lajun. Analysis of stress corrosion cracking behavior of B101 coiled tubing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (4): 29-32.
[8]	LI Dong, CHEN Huaining, XU Hong. Effect of surface nanocrystatllization on stress corrosion cracking of SS400 welded joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (3): 65-68.
[9]	WANG Bingying, HUO Lixing, ZHANG Yufeng, WANG Dongpo. CO₃^2--HCO₃^- stress corrosion test of welded joint for X80 pipeline steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (7): 85-88.
[10]	Guo Haiding, Tian Xitang, Wang Jie. Influence of inhomogeneity on stress corrosion cracking of wdded joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1994, (4): 262-268.

Cited By

Cited by

Periodical cited type(10)

1.	马静，罗鸿，王申豪，童安琪，李建辉，王建刚，冯志浩，陈义庆. 外加电位下X80双相管线钢在模拟沿海土壤环境中的应力腐蚀行为. 金属热处理. 2023(02): 30-35 .
2.	吴明，谢飞，陈旭，王丹，孙东旭. 埋地油气管道腐蚀失效研究进展及思考. 油气储运. 2022(06): 712-722 .
3.	兰亮云，孔祥伟，邱春林，杜林秀. 基于多尺度力学实验的氢脆现象的最新研究进展. 金属学报. 2021(07): 845-859 .
4.	方帅，闫凤霞，张骁勇. 剥离涂层下X90管线钢在近中性pH值模拟溶液中的电化学腐蚀行为. 焊管. 2019(03): 12-15+22 .
5.	闫凤霞，李自力，方帅. 管线钢在近中性pH值环境中应力腐蚀开裂研究进展. 热加工工艺. 2019(06): 45-50 .
6.	赵健，谢飞，宫克，王丹，王兴发，张鸣伦，王月. X70管线钢在硫酸盐还原菌作用下的应力腐蚀开裂行为. 表面技术. 2017(10): 108-114 .
7.	颜凌云，胡楠楠，郏义征. X80管线钢在近中性pH溶液中腐蚀行为研究. 表面技术. 2016(03): 52-57 .
8.	杨旭，吴明，谢飞，王丹，潘哲，周伟光. 辽河油田土壤中温度对高强度管线钢腐蚀行为的影响. 材料保护. 2016(09): 74-77+9 .
9.	王丹，谢飞，吴明，李雪，程龙生. 硫酸盐还原菌对X80钢应力腐蚀开裂行为的影响. 材料热处理学报. 2016(05): 198-203 .
10.	张体明，王勇，赵卫民，吴倩. 模拟煤制气环境下X80管线钢及HAZ的氢脆敏感性. 焊接学报. 2015(09): 43-46+115 . 本站查看

Other cited types(8)

Get Citation

PDF

XML

Article views (428) PDF downloads (24) Cited by(18)

Turn off MathJax

Article Contents

Abstract

References

Analysis of the influence of cylindrical electrode parameters on electro-spark deposition quality based on orthogonal experiment