Advanced Search
CHUN Lan, HAN Yongquan, CHEN Furong, HONG Haitao. Pulse variable polarity plasma arc welding technology of aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(1): 29-32.
Citation: CHUN Lan, HAN Yongquan, CHEN Furong, HONG Haitao. Pulse variable polarity plasma arc welding technology of aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(1): 29-32.

Pulse variable polarity plasma arc welding technology of aluminum alloy

More Information
  • Received Date: June 06, 2015
  • A variable polarity plasma arc (VPPA) welding system that has single power supply and double pulse hybrid modulation is developed. High-low frequency pulse is modulated on the basis of typical VPPA welding power, in which high frequency is from 1 kHz to 5 kHz, low frequency is from 1 Hz to 2 Hz and double pulse consisting of both high and low frequency can be generated. With the utilization of tensile test, SEM observation, the welding quality and mechanical properties of the welded 3003 aluminum joints are analyzed. The test results show that because of the effect of stirring and impacting on molten pool exerted by the periodicity variation of pulse current, the tensile strength of the weld joint is improved, the weld grains are refined and the fracture dimples are uniform and dense. Thus, the quality of the aluminum alloy welds is improved.
  • 武传松, 贾传宝, 刘祖明. 穿孔等离子弧焊接过程的检测与控制[J]. 航空制造技术, 2011(3): 32-36. Wu Chuansong, Jia Chuanbao, Liu Zuming. Inspection and control of keyhole plasma arc welding[J]. Aeronautical Manufacturing Technology, 2011(3): 32-36.
    陈克选, 李鹤岐, 李春旭. 变极性等离子弧焊研究进展[J]. 焊接学报, 2004, 25(1): 124-128. Chen Kexuan, Li Heqi, Li Chunxu. Progress in variable polarity plasma arc welding[J]. Transactions of the China Welding Institution, 2004, 25(1): 124-128.
    陈树君, 张宝良, 殷树言, 等. 双脉冲变极性对铝合金TIG焊接质量的影响[J]. 电焊机, 2006, 36(2): 7-14. Chen Shujun, Zhang Baoliang, Yin Shuyan, et al. Effect on aluminum-alloy TIG welding quality of double pulse modulated variable polarity waveform[J]. Electric Welding Machine, 2006, 36(2): 7-14.
    Karunakaran N, Balasubramanian V. Effect of pulsed current on temperature distribution, weld bead profiles and characteristic of gas tungsten arc welded aluminum alloy joints[J]. Transactions of Nonferrous Metals Society of China, 2011, 21: 278-286.
    从保强, 齐铂金, 周兴国, 等. 复合脉冲方波电流频率对5A06铝合金焊缝组织和性能的影响[J]. 焊接学报, 2010, 31(1): 89-92. Cong Baoqiang, Qi Bojin, Zhou Xingguo, et al. Effect of hybrid square-wave current frequency on microstructure and mechanical properties of 5A06 aluminum alloy welds[J]. Transactions of the China Welding Institution, 2010, 31(1): 89-92.
    谢剑和, 陈 辉, 赵军静. 双脉冲MIG焊对5052铝合金焊接接头力学性能的影响[J]. 电焊机, 2011, 41(4): 81-85. Xie Jianhe, Chen Hui, Zhao Junjing. Study on the effects of the double-pulse MIG welding on the mechanical properties of 5052 aluminum alloy joints[J]. Electric Welding Machine, 2011, 41(4): 81-85.
    Qiu L, Yang C L, Fan C L, et al. A novel variable polarity welding power based on high-frequency pulse modulation[J]. China Welding, 2006, 15(3): 11-15.
    韩永全, 陈树君, 殷树言, 等. 大厚度铝合金变极性等离子弧穿孔立焊技术[J]. 机械工程学报, 2006, 42(9): 144-148. Han Yongquan, Chen Shujun, Yin Shuyan, et al. Variable polarity plasma arc welding process for thick aluminum alloy[J]. Chinese Journal of Mechanical Engineering, 2006, 42(9): 144-148.
  • Related Articles

    [1]SUN Qingjie, CHENG Wenqian, LIU Yibo, FENG Jicai, CAI Chunwei, LIU Zhun. Research on rotating arc GMAW welding process characteristics[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(11): 29-32.
    [2]JIANG Yi, LIU Ming, LU Yaohui, XU Binshi. Microstructure and mechanical properties of variable polarity plasma arc keyhole weld of 2A12 aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(10): 25-28.
    [3]REN Fushen, YANG Shuai, LIU Jia, CHEN Shujun. Low heat input push-pull feeder CO2 welding process[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(2): 75-78.
    [4]LU Zhenyang, WANG Long, CHEN Shujun, XUE Zhongming, YU Yang, JIANG Fan. Variable polarity plasma arc welding heat source model for an aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (10): 87-91.
    [5]DENG Lipeng, LIU Jinhe, KE Liming, YANG Chenggang. Pilot study of resistance spot welding technology for 400MPa ultrafine grained steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (6): 85-88.
    [6]HAN Yongquan, DU Maohua, CHEN Shujun, WU Yongjun, SHI Yan. Process control of variable polarity keyhole plasma arc welding for aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (11): 93-96.
    [7]GUO Mian huan, WANG Ru chun, WANG Fu, ZHANG Wan hai, WU Wei dong. Welding of Railway Rail and High Manganese Steel Frog(Paper Ⅲ)[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2002, (6): 25-28.
    [8]YAO Shun, LI Zhu-guo, WU Yi-xiong, YAO Li-wang. Low Vacuum EBW with Wire for Fillet Weld[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2000, (3): 86-88.
    [9]Ding Wei, Hou Qixian, Dong Lingxuan, Wang Yuanliang. Arc Stability of Aluminium Alloy Pulsed MIG Welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1996, (2): 116-121.
    [10]Zhang Wengyue, Sun Xiaobing, Xu Yuhuan, Zhao Zhong. Welding technology optimizing system of low alloy steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1995, (3): 167-171.

Catalog

    Article views (869) PDF downloads (799) Cited by()

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return