Advanced Search
ZHANG Yu, LUO Zhen, TAN Hui, DUAN Rui, ZHANG Chengda. Hybrid 3D processing technology based on build-up welding and electrolytic machining[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(8): 39-42.
Citation: ZHANG Yu, LUO Zhen, TAN Hui, DUAN Rui, ZHANG Chengda. Hybrid 3D processing technology based on build-up welding and electrolytic machining[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(8): 39-42.
shu

Hybrid 3D processing technology based on build-up welding and electrolytic machining

  • 1.

    School of Materials Science and Engineering, Tianjin University, Tianjin 300072, China

  • 2.

    School of Materials Science and Engineering, Tianjin University, Tianjin 300072, China;Collabrative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai 200240, China

  • 3.

    The Second Oil Production Plant of Daqing Oil Field Co., Daqing 163461, China

More Information
  • Received Date: December 22, 2013
    Graphical Abstract
    • Abstract
  • A hybrid 3D processing system based on build-up welding and electrolytic machining was established in this paper, which involved an arc welding robot, a digital welder and electrolytic machining device. Rough cast was built up by the robot, and then modified by the electrolytic device to get dimensional accuracy. A processing path planning called screw overlap method was developed to deal with the collapse of welding bead. Using sodium chloride and monarkite solution as electrolyte can make mild steel and aluminum alloy workpiece with a smooth surface. Finally, the as-prepared products possessing dimensional accuracy and smooth surface was manufactured by the build-up welding and electrolytic machining hybrid processing system.
    • FullText(HTML)
    • References (6)
  • 刘一搏,孙清洁,姜云禄,等.基于冷金属过渡技术快速成形工艺[J].焊接学报, 2014, 35(7):1-4. Liu Yibo, Sun Qingjie, Jiang Yunlu, et al. Rapid prototyping process based on cold metal transfer arc welding technology[J]. Transactions of the China Welding Institution, 2014, 35(7):1-4.
    李玉龙,张华,张光云,等.基于TIG堆焊技术的低碳钢零件精密快速成形[J].焊接学报, 2009, 30(9):37-40. Li Yulong, Zhang Hua, Zhang Guangyun, et al. Precision rapid prototyping of steel parts using TIG deposition technology[J]. Transactions of the China Welding Institution, 2009, 30(9):37-40.
    Katou M, Janghwan O, Yoshinari M, et al. Freeform fabrication of titanium metal and intermetallic alloys by three-dimensional micro welding[J]. Materials and Design, 2007, 28(7):2093-2098.
    Xiong X H, Zhang H O, Wang G L, et al. Hybrid plasma deposition and milling for an aeroengine double helix integral impeller made of superalloy[J]. Robotics and Computer-Integrated Manufacturing, 2010, 26:291-295.
    Songa Y A, Parka S, Chaeb S W. 3D welding and milling:part II-optimization of the 3D welding process using an experimental design approach[J]. International Journal of Machine Tools & Manufacture, 2005, 45(9):1063-1069.
    冯胜强,胡绳荪,杜乃成.基于UG的弧焊机器人离线编程系统的设备建模[J].焊接学报, 2008, 29(4):89-92. Feng Shengqiang, Hu Shengsun, Du Naicheng. Equipment modeling of off-line programming system of the arc welding robot based on UG[J]. Transactions of the China Welding Institution, 2008, 29(4):89-92.
    • Related Articles

  • Related Articles

    [1]LIU Kun, YAN Zhaoyang, CHEN Shujun, CHEN Xizhang. Research progress in heat source and path planning of directed energy deposition-arc[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(11): 21-34. DOI: 10.12073/j.hjxb.20240720002
    [2]HONG Enhang, LIU Meihong, LI Zhenhua. Development of wire arc additive manufacturing robotic system based on open source slicing software for path planning[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(11): 65-69. DOI: 10.12073/j.hjxb.20210312004
    [3]LI Xinlei, ZHANG Guangjun. Research on space equidistant path planning algorithm of complex curved surface for arc additive manufacturing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(7): 14-20. DOI: 10.12073/j.hjxb.20201126001
    [4]LI Tianxu, WANG Tianqi, LI Liangyu, YANG Zhuang. Welding path planning optimization algorithm for additive manufacturing of typical thin-walled structural parts[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(2): 69-74. DOI: 10.12073/j.hjxb.20200823002
    [5]ZHAO Na, YUE Jianfeng, LI Liangyu, WANG Tianqi, ZHENG Wuke. Path planning algorithm for leader-follower of two-robot coordinate welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(3): 67-70.
    [6]WANG Zhengtuo, FENG Zhenli, YE Guoyun, XU Yuetong, FU Jianzhong. Analysis of dual-robot path planning based on artificial bee colony algorithm[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(2): 97-100.
    [7]CHEN Yongxiong, LIANG Xiubing, LIU Yan, XU Binshi. Effect of path-plans of automatic arc spraying on coating residual stresses[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (8): 97-100.
    [8]LIU Yong, Wang Kehong, Yang Jingyu. Optimal path modeling for redundant robot based on genetic algorithm[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (11): 25-28.
    [9]SONG Yue e, SUN Hua, WU Lin, TIAN Jin song. Path Placement Planning in Coordination Welding for Arc Welding Robot System[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2002, (6): 79-81.
    [10]Cui Kun, Dai Ming, Wu lin, Sun Lunqiang. Autonomous Path Planning for Arc Welding Robot with Redundant Degree of Freedom[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1998, (3): 64-70.

  • Cited by

    Periodical cited type(1)

    1. 陈超，高义皓，任柏桥，隋昕晨，傅彦. 铝合金激光–电弧复合焊接技术的研究进展. 航空制造技术. 2025(09): 47-60 .

    Other cited types(0)

Catalog

    Get Citation
    PDF
    XML
    Article views (285) PDF downloads (177) Cited by(1)
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return