Fabrication of mild steel/high-strength steel composite structure by double wire twin electrode gas tungsten arc additive manufacturing

HAN Qinglin; LI Xinlei; ZHANG Guangjun

doi:10.12073/j.hjxb.20210421002

TRANSACTIONS OF THE CHINA WELDING INSTITUTION > 2022 > 43(2): 88-93. > DOI: 10.12073/j.hjxb.20210421002

HAN Qinglin, LI Xinlei, ZHANG Guangjun. Fabrication of mild steel/high-strength steel composite structure by double wire twin electrode gas tungsten arc additive manufacturing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(2): 88-93. DOI: 10.12073/j.hjxb.20210421002

Citation:

PDF (1195 KB)

Fabrication of mild steel/high-strength steel composite structure by double wire twin electrode gas tungsten arc additive manufacturing

State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin, 150001, China

More Information

Received Date: April 20, 2021
Available Online: February 16, 2022

Graphical Abstract

Abstract

Abstract

The mild steel/high-strength steel composite structure can reduce the amount of alloying elements on the premise of ensuring the bearing capacity, and reduce the cost. An efficient and stable method of double wire twin electrode gas tungsten arc additive manufacturing was proposed in this paper. The mild steel wire H08Mn2Si and the high strength steel wire H06MnNi3CrMoA were fed into the molten pool together at the deposition current of 400 A. The composition gradient regulating research of deposited metal was conducted. The results showed that the deposition rate is 2.4 kg/h. The designed composition of the deposited metal can be accurately achieved by adjusting the ratio of wire feed speeds. The tensile strength, yield strength, and micro hardness of the deposited metal increased linearly with the increase of the high-strength steel mass fraction. The ranges of them are 565-914 , 441-803 MPa and 206-327 HV respectively. Finally, a sliding bearing with mild steel/high-strength steel composited structure was designed and the additive manufacturing of it was realized using the proposed method. The component gradient transition zone was deposited between the bearing matrix and the bearing bush to reduce the hardness gradient in the forming part. The bimetallic interface mismatch problem was alleviated.
- twin electrode gas tungsten arc,
- double wire-based additive manufacturing,
- mild steel,
- high-strength steel

FullText(HTML)

References (14)

References

马玉芳, 沙景华, 闫晶晶, 等. 中国镍资源供应安全评价与对策研究[J]. 资源科学, 2019, 41(7): 1317 − 1328.

Ma Yufang, Sha Jinghua, Yan Jingjing, et al. Safety assessment and countermeasures of nickel resource supply in China[J]. Resources Science, 2019, 41(7): 1317 − 1328.

赵菲, 段宣政, 刘子敬, 等. 3D打印一体化低合金钢/中碳钢枪钻界面表征[J]. 焊接学报, 2020, 41(5): 85 − 90. doi: 10.12073/j.hjxb.20200324001

Zhao Fei, Duan Xuanzheng, Liu Zijing, et al. Interface characterization of integrated low alloy steel/medium carbon steel gun drill produced by 3D printing method[J]. Transactions of the China Welding Institution, 2020, 41(5): 85 − 90. doi: 10.12073/j.hjxb.20200324001

Zhang N, Khan T, Guo H, et al. Functionally graded materials: An overview of stability, buckling, and free vibration analysis[J]. Advances in Materials Science and Engineering, 2019, 2019: 1354150. doi: 10.1155/2019/1354150

王迪, 邓国威, 杨永强, 等. 金属异质材料增材制造研究进展[J]. 机械工程学报, 2021, 57(1): 186 − 198. doi: 10.3901/JME.2021.01.186

Wang Di, Deng Guowei, Yang Yongqiang, et al. Research progress on additive manufacturing of metallic heterogeneous materials[J]. Journal of Mechanical Engineering, 2021, 57(1): 186 − 198. doi: 10.3901/JME.2021.01.186

Reichardt A, Dillon R, Borgonia J, et al. Development and characterization of Ti-6Al-4V to 304L stainless steel gradient components fabricated with laser deposition additive manufacturing[J]. Materials & Design, 2016, 104(15): 404 − 413.

席明哲, 张永忠, 涂义, 等. 激光快速成形316L不锈钢/镍基合金/Ti6Al4V梯度材料[J]. 金属学报, 2008, 44(7): 826 − 830. doi: 10.3321/j.issn:0412-1961.2008.07.011

Xi Mingzhe, Zhang Yongzhong, Tu Yi, et al. 316L stainless steel/Ni-based alloy Ti6Al4V gradient materials prepared by laser rapid forming process[J]. Acta Metallurgica Sinica, 2008, 44(7): 826 − 830. doi: 10.3321/j.issn:0412-1961.2008.07.011

Liu Y, Liu C, Liu W, et al. Microstructure and properties of Ti/Al lightweight graded material by direct laser deposition[J]. Materials Science and Technology, 2017, 34(8): 945 − 951.

Shen C, Pan Z, Cuiuri D, et al. Fabrication of Fe-FeAl functionally graded material using the wire-arc additive manufacturing process[J]. Metallurgical & Materials Transactions B, 2016, 47(1): 763 − 772.

Dong B, Pan Z, Shen C, et al. Fabrication of copper-rich Cu-Al alloy using the wire-arc additive manufacturing process[J]. Metallurgical & Materials Transactions B, 2017, 48(1): 3143 − 3151.

Awais Akhtar, Dong Honggang, Xia Yueqing, et al. Lap joining 5052 aluminum alloy to Ti6Al4V titanium alloy by GTAW process with AlSi12 filler wire[J]. China Welding, 2020, 29(3): 1 − 8.

邹鹏远, 程东海, 刘小萍, 等. 双丝电弧增材梯度材料的工艺性能[J]. 焊接, 2019(10): 12 − 16.

Zou Pengyuan, Cheng Donghai, Liu Xiaoping, et al. Processing properties of gradient metal fabricated by double wire arc additive manufacturing[J]. Welding & Joining, 2019(10): 12 − 16.

熊俊. 基于ART算法的双钨极耦合电弧温度场光谱诊断[D]. 哈尔滨: 哈尔滨工业大学, 2010.

Xiong Jun. Spectroscopic diagnosis of temperature distribution of twin-electrode TIG coupling arc based on ART algorithm[D]. Harbin: Harbin Institute of Technology, 2010.

Han Q, Li D, Sun H, et al. Forming characteristics of additive manufacturing process by twin electrode gas tungsten arc[J]. International Journal of Advanced Manufacturing Technology, 2019, 104(1): 4517 − 4526.

张敏, 周小华, 黄东鎏, 等. 复合材料界面裂纹焊接接头塑性发展方向与复合角依存关系的数值分析[J]. 焊接学报, 2008, 29(6): 9 − 12. doi: 10.3321/j.issn:0253-360X.2008.06.003

Zhang Min, Zhou Xiaohua, Huang Dongliu, et al. Numerical analysis about dependence relation between plastic zone spread direction for welded joints with interface crack and mixity angle of composite material[J]. Transactions of the China Welding Institution, 2008, 29(6): 9 − 12. doi: 10.3321/j.issn:0253-360X.2008.06.003

[1]	XIA Peiyun, FENG Xiaosong, WANG Chunming, XU Cheng, HUANG Hui, HE Jianli. Effect of parameters on weld formation and porosity of stainless steel in laser oscillating welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(4): 39-44. DOI: 10.12073/j.hjxb.20220511003
[2]	ZHAO Yanqiu, LI Xiang, LIU Zhiqiang, YAN Tingyan, WANG Leilei, ZHAN Xiaohong. Effect of laser power on the morphology and porosity for 2195 Al-Li alloy fabricated by fiber-diode laser hybrid welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(1): 99-106. DOI: 10.12073/j.hjxb.20220225001
[3]	LI Yanjun, KANG Ju, WU Aiping, ZHAO Gang, GAO Yanjun, ZOU Guisheng. Influence of TIG welding parameters on porosity in LD10 aluminum alloy joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(4): 37-40.
[4]	LEI Zhenglong, LI Ying, CHEN Yanbin, SUN Zhongshao, ZHANG Yikun. Effect of process parameters on porosity formation ratio in dual-beam laser welding of aluminum alloys with filler wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (2): 40-44.
[5]	DONG Honggang, HU Wenjin, DUAN Yuping, WANG Xudong. Effects of Si and Cu additions on properties of dissimilar aluminum-galvanized steel weld[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (11): 9-12.
[6]	WANG Wei, XU Guangyin, WANG Xuyou, LEI Zhen, QIN Guoliang, LIN Shangyang. Porosity prevention of 1420 Al-Li alloy for laser welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (2): 5-7,26.
[7]	ZHAO Lin, TIAN Zhiling, PENG Yun, XIAO Hongjun, ZHAO Xiaobing. Laser welding of high nitrogen steel 1Cr22Mn16N Ⅰ.Influence of shielding gas composition and heat input on N-content and porosity of weld metal[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (8): 89-91,95.
[8]	WANG Wei, XU Guang-ying, DUAN Ai-qin, WANG Xu-you, BA Rui-zhang. Porosity formation mechanism in laser welding 1420 Al-Li alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2005, (11): 59-62.
[9]	ZHAO Lin, ZHANG Xu-dong, CHEN Wu-zhu, BAO Gang. Repression of porosity with beam weaving laser welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (1): 29-32.
[10]	ZHANG Min, DING Fang, XU De-sheng, CHENG Zu-hai. An engineering method of fracture criteria for welded joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (1): 8-12.

Cited By

Cited by

Periodical cited type(6)

1.	冯消冰，王建军，王永科，陈苏云，刘爱平. 面向大型结构件爬行机器人智能焊接技术. 清华大学学报(自然科学版). 2023(10): 1608-1625 .
2.	詹剑良，金浩哲. 六工位焊接电器盒系统设计. 机械制造文摘(焊接分册). 2022(02): 41-44 .
3.	李建宇，倪川皓，江亚平，贾小磊. 高强钢小角度坡口深熔焊工艺. 机械制造文摘(焊接分册). 2022(05): 26-30 .
4.	周利平，朵丛，韩永刚. 常见焊接接头的机器人焊接工艺设计. 科技视界. 2022(29): 101-103 .
5.	刘云鸾，敖三三，罗震，相茜. 焊接与智能制造(下)——第25届北京·埃森焊接与切割展览会焊接国际论坛综述. 焊接技术. 2021(08): 1-3 .
6.	洪妍，樊星. 北京·埃森焊接展之焊接智能化. 焊接技术. 2021(S1): 78-82 .

Other cited types(4)

Get Citation

PDF

XML

Article views (339) PDF downloads (53) Cited by(10)

Turn off MathJax

Article Contents

Abstract

References

Fabrication of mild steel/high-strength steel composite structure by double wire twin electrode gas tungsten arc additive manufacturing