Advanced Search
SUN Jiamin, ZHU Jiayong, XIA Linying, DENG Dean. Numerical simulation of welding residual stress and deformation induced by electro slag welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(5): 23-27.
Citation: SUN Jiamin, ZHU Jiayong, XIA Linying, DENG Dean. Numerical simulation of welding residual stress and deformation induced by electro slag welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(5): 23-27.
shu

Numerical simulation of welding residual stress and deformation induced by electro slag welding

  • 1.

    School of Material Science and Engineering, Chongqing University, Chongqing 400044, China

  • 2.

    Construction Steel Structure Company, Shenzhen 518040, China

More Information
  • Received Date: July 01, 2014
    Graphical Abstract
    • Abstract
  • In order to study the feature of welding residual stress distribution and distortion induced by electro slag welding (ESW), a computational approach was developed to predict welding temperature field, welding residual stress and distortion using MSC.Marc software. In the proposed approach, a new heat source named full ellipsoid volumetric heat source with uniform density was developed to model heat input produced by ESW. The "birth and death" element technique was used to simulate the formation of weld bead. The welding residual stress distribution and deformation in the box column plate and diaphragm were calculated. Meanwhile, the transverse shrinkage and angular distortion were measured by experiment. The results show that the numerical results are in a good agreement with the measured data, and the effectiveness of the computational approach was verified. In addition, the general features of welding residual stress distribution in the ESW joint was numerically investigated.
    • FullText(HTML)
    • References (10)
  • 王宗杰.熔焊方法及设备[M].北京:机械工业出版社,2006.
    邓德安, 梁 伟, 罗宇, 等. 采用热弹塑性有限元方法预测低碳钢管焊接变形[J]. 焊接学报, 2006, 27(1): 76-80. Deng Dean, Liang Wei, Luo Yu, et al. Production of welding distortion in a mild steel pipe by means of thermal-elastic-plastic finite element metod[J]. Transaction of the China Welding Institution, 2006, 27(1): 76-80.
    张建强, 张国栋, 赵海燕, 等. 铝合金薄板焊接应力三维有限元模拟[J]. 焊接学报, 2007, 28(6): 5-9. Zhang Jianqiang, Zhang Guodong, Zhao Haiyan, et al. 3D-FEM numerical simulation of welding stress in thin aluminum alloy plate[J]. Transaction of the China Welding Institution, 2007, 28(6): 5-9.
    鄢东洋, 吴爱萍, 焦好军, 等. 沟槽蒙皮结构激光焊接应力和变形的数值模拟[J]. 焊接学报, 2008, 29(11): 13-16. Yan Dongyang, Wu Aiping, Jiao Haojun, et al. Numerical simulation of residual stress and deformation on laser welding of grooved-coat structure[J]. Transaction of the China Welding Institution, 2008, 29(11): 13-16.
    刘 川, 张建勋. 基于动态子结构的三维焊接残余应力变形数值模拟[J]. 焊接学报, 2008, 29(4): 21-24. Liu Chuan, Zhang Jianxun. Numerical simulation of welding stresses and distortions based on 3D dynamic substructure method[J]. Transaction of the China Welding Institution, 2008, 29(4): 21-24.
    陈国庆, 张秉刚, 刘 伟, 等. TiAl金属间化合物电子束焊接头应力场分布特征[J]. 焊接学报, 2010, 31(1): 1-4. Cheng Guoqing, Zhang Binggang, Liu Wei, et al. Distributive characteristic of stress field in electron beam welded joint of T iAl internal etalics plates[J]. Transaction of the China Welding Institution, 2010, 31(1): 1-4.
    MARC Analysis Research Corporation. Theory and user information[R]. Palo Alto; 2007.
    Dean D, Shoichi K. Numerical simulation of welding temperature field, residual stress and deformation induced by electro slag welding[J]. Computational Materials Science, 2012, 62: 23-34.
    Sun J, Liu X, Tong Y, Dean D. A comparative study on welding temperature fields, residual stress distributions and deformations induced by laser beam welding and CO2 gas arc welding[J]. Materials and Design, 2014, 63: 519-530.
    孙加民, 蔡建鹏, 叶延洪, 等. 电渣焊接头的温度场数值模拟[J]. 焊接学报, 2015,36(7):93-96. Sun Jiamin, Cai Jianpeng, Ye Yanhong, et al. Numerical simulation of welding temperature field induced by electro slag welding[J]. Transaction of the China Welding Institution, 2015, 36(7): 93-96.
    • Related Articles

Catalog

    Get Citation
    PDF
    XML
    Article views (735) PDF downloads (363) Cited by()
    Turn off MathJax
    Article Contents
    Abstract
    References

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return