Advanced Search
LIU Chengcai, ZHOU Afang, HE Jingshan. Prediction of shrinkage defects in 2219 Al alloy electron beam overlaying welds[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(3): 75-78.
Citation: LIU Chengcai, ZHOU Afang, HE Jingshan. Prediction of shrinkage defects in 2219 Al alloy electron beam overlaying welds[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(3): 75-78.
shu

Prediction of shrinkage defects in 2219 Al alloy electron beam overlaying welds

  • State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China

More Information
  • Received Date: June 05, 2014
    Graphical Abstract
    • Abstract
  • Root shrinkage cavity in Al alloy electron beam welds is one special kind of welding defect, which results in stress concentration, induces the occurrence of crack and remarkablely decreases the carrying capacity, so it must be paid great attention. With the help of ANSYS APDL, by combining keyhole mode welding heat source model and interdendriticflowing theory as well as Niyama criterion, a set of defect criterion program based on temperature field was proposed to predict the root shrinkage cavity in 2219 Al alloy non-penetration electron beam overlaying weld. The results indicated that the simulated welding penetration has an error of 8.76%, the erros of simulated welding width is 13.28%, which werebasically in accordance with experimental samples. These results validated the exactness and feasibility of the defect criterion program developed in this paper.
    • FullText(HTML)
    • References (6)
  • 冉国伟, 宋永伦, 闫思博, 等. 2219铝合金复合热源焊接工艺及接头性能[J]. 焊接学报, 2011, 32(9):25-29. Ran Guowei, Song Yonglun, Yan Sibo, et al. Welding process and joint properties of hybrid welding on 2219 aluminum alloy[J]. Transactions of the China Welding Institution, 2011, 32(9):25-29.
    汪兴均, 黄文荣, 魏齐龙, 等. 电子束焊接5A06铝合金接头Mg元素蒸发烧损行为分析[J]. 焊接学报, 2006, 27(11):61-64. Wang Xingjun, Huang Wenrong, Wei Qilong, et al. Evaporation loss of Mg element in 5A06 aluminum alloy electron beam welding[J]. Transactions of the China Welding Institution, 2006, 27(11):61-64.
    翟熙伟, 陈芙蓉, 毕良艳, 等. 7A52铝合金电子束焊接参数及性能[J]. 焊接学报, 2012, 33(8):73-76. Zhai Xiwei, Chen Furong, Bi Liangyan, et al. Welding parameters and mechanical properties of electron beam welding of 7A52 aluminum alloy[J]. Transactions of the China Welding Institution, 2012, 33(8):73-76.
    Niyama E, Uchida T, Morikawa M. A method of shrinkage prediction and its application to steel casting practice[J]. International Journal of Cast Metals Research, 1982, 7:52-63.
    李文珍. 铸件凝固过程微观组织及缩孔缩松形成的数值模拟研究[D]. 北京:清华大学, 1995.
    张承甫, 肖理明, 刘瑞祥, 等. 二元合金单向凝固从胞状晶向树枝晶过渡的判据[J]. 金属学报, 1986, 22(4):194-195. Zhang Chengfu, Xiao Liming, Liu Ruixiang, et al. A criterion of cell-dendrite transition in unidirectional solidification of binary alloys[J]. Acta Metallurgica Sinica, 1986, 22(4):194-195.
    • Related Articles

  • Related Articles

    [1]FAN Jiaxing, HAN Yongquan, ZHANG Liguo, SUN Zhenbang. Microstructure and mechanical properties of 2A12 aluminum alloy VPPA welded joint with Ar-He mixed shielding gas[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2025, 46(1): 112-120. DOI: 10.12073/j.hjxb.20231019001
    [2]CHEN Daming, HU Lifang, SHI Fangrong, MENG Qinsen. Mechanism and mechanical property of Si-glass-Si anodic bonding process[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(2): 123-127. DOI: 10.12073/j.hjxb.2019400054
    [3]ZHAO Xiaokang1, CAO Rui1, ZHANG Xiaobo1, ZHANG Ruihua2, CHEN Jianhong1. Microstructure and mechanical properties of multilayered steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(1): 45-49. DOI: 10.12073/j.hjxb.2018390011
    [4]QIAO Jisen, GOU Ningnian, XU Xuemei, CHEN Jianhong. Mechanical property testing and analysis of T-joints in sandwich panels[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (5): 13-16.
    [5]ZHENG Lijuan, CHAI Xuan, HAN Xiaojuan, FU Yuming. Analysis on electromagnetic heat strengthening of welded joint with embedding crack and mechanical performance testing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (10): 5-8.
    [6]LIANG Caiping, ZHANG Yansong, LAI Xinmin, CHEN Guanlong. Mechanical properties of ring nugget in sheet-to-tube joining[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (8): 49-53.
    [7]QIAO Ji-sen, ZHOU Qing-lin, ZHU Liang, CHEN Jian-hong. Characterization of mechanical properties for aluminium alloy welded joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (11): 41-44,49.
    [8]HAO Guo-jian, LIN Zhi, LIN Jun-pin, WANG Yan-li, CHEN Guo-liang. Analysis of microstructure and mechanical properties of Be/Al weld[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (5): 89-92.
    [9]Sun Daqian, Zhou Zhenfeng, Ren Zhenan. Microstructure and Mechanical Properties of Austempered Ductile Iron Welds[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1995, (4): 202-207.
    [10]Shi Yaowu, Zhou Ningning, Zhang Xinping, Tang Wei, Lei Yongping. Microshear test and its evaluation to mechanical properties of welded joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1994, (4): 235-240.

Catalog

    Get Citation
    PDF
    XML
    Article views (413) PDF downloads (287) Cited by()
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return