Advanced Search
ZHANG Zhou, SHAN Jiguo, WU Aiping, REN Jialie. Study on high speed laser-MIG hybrid welding for large gap joint of stainless steel sheet[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(10): 109-112.
Citation: ZHANG Zhou, SHAN Jiguo, WU Aiping, REN Jialie. Study on high speed laser-MIG hybrid welding for large gap joint of stainless steel sheet[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(10): 109-112.

Study on high speed laser-MIG hybrid welding for large gap joint of stainless steel sheet

More Information
  • Received Date: January 19, 2014
  • Fiber laser-MIG hybrid welding using ER316 filler metal was applied to join the 1mm thickness SUS444 ferrite stainless steel sheet by butt joint and lap joint with a gap of 0.5 mm. In this study, the process window has been successfully obtained for acquiring butt joint and lap joint with good formation. Both dye-penetrant inspection and tensile experiment have been conducted on those joints. The results show that the proper match of welding speed and welding current is a key factor for acquiring large gap joint with good appearance. When welding speed is too low or welding current is too high, the excessive heat input leads to excessive penetration of the weld resulting in bad weld formation. When welding speed is too high or welding current is too low, the heat input is not capable to penetrate the joint. In addition, the highest welding speed can reach 12 m/min and 5 m/min for butt joint and lap joint with good formation with full penetration. In dye-penetrant inspections, no surface crack was found for all the joint with good formation. Meanwhile, in tensile experiments, all the butt joint fractured at the base metal, and most of the lap joint fractured near the fusion line. The tensile strength of the lap joint reached 84.2 % of the strength of base metalunder the highest welding speed (5m/min).
  • 高 明. CO2激光-电弧复合焊接工艺、机理及质量控制规律研究[D]. 武汉: 华中科技大学, 2007.
    Ono M, Shinbo Y, Yoshitake A, et al. Development of laser-arc hybrid welding[J]. NKK Technical Review, 2002(86): 8-12.
    Emmelmann C, Kirchhoff M, Petri N.Development of plasma-laser-hybrid welding process[J]. Physics Procedia, 2011(12): 194-200.
    刘建华, 胡伦骥, 骆 红, 等. 薄板激光填丝焊工艺研究[J]. 汽车技术, 1997(3): 42-46. Liu Jianhua, Hu Lunji, Luo Hong, et al. Research of technology for laser welding metal sheet with wire filling[J]. Automobile Technology, 1997(3): 42-46.
    Shi G, Hilton P. A comparison of the gap bridging capability of CO2 laser and hybrid CO2 laser MAG welding on 8mm thickness C-Mn Steel Plate[J]. Welding in the World, 2005, 49(7/8): 75-87.
    许 飞. 铝合金激光填丝和电弧复合焊接技术研究 [D]. 北京: 北京工业大学, 2009.
    杨 璟, 李晓延, 巩水利, 等. 铝锂合金YAG-MIG复合焊焊缝成形特征[J]. 焊接学报, 2010, 31(2): 83-86. Yang Jing, Li Xiaoyan, Gong Shuili, et al. Characteristics of aluminum-lithium alloy joint formed by YAG-MIG hybrid welding[J]. Transactions of the China Welding Institution, 2010, 31(2): 83-86.
    Hayashi T, Katayama S, Abe N, et al. High-power CO2 laser-MIG hybrid welding for increased gap tolerance. Hybrid weldabilityof thick steel plates with a square groove[J]. Welding International, 2004, 18(9): 692-701.
    高 明, 熊 征, 曾晓雁, 等. 激光-电弧复合焊接临界速度规律研究[J]. 中国激光, 2009, 36(9): 2438-2442. Gao Ming, Xiong Zheng, Zeng Xiaoyan, et al. Experimental study on critical speed of laser-arc hybrid welding[J]. Chinese Journal of Lasers, 2010, 36(9): 2438-2442.
    张永强, 陈武柱, 双元卿, 等. 激光-MIG复合焊熔透状态评价方法[J]. 焊接学报, 2010, 31(8): 41-44. Zhang Yongqiang, Chen Wuzhu, Shuang Yuanqing, et al. Evaluation method of penetration statuses in laser-MIG hybrid welding[J]. Transactions of the China Welding Institution, 2010, 31(8): 41-44.
    刘达樊. CO2激光-MIG复合热源焊接熔滴过渡的行为分析[D]. 哈尔滨: 哈尔滨工业大学, 2006.
  • Related Articles

    [1]ZHU Zhiming, YANG Zhongyu, XIA Zhuliang, TANG Yingying. Dynamic stability analysis of soft-switching resonant process and optimization of PWM control waveform[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(8): 5-8.
    [2]CHEN Maoai, JIANG Yuanning, WU Chuansong. Optimization of welding current waveform parameters in controlled short circuiting transfer GMAW[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(7): 79-82.
    [3]XU Wenhao, YANG Lijun, BI Chao, ZHANG Guangkai. Approximate entropy analysis of CO2 short circuit welding under waveform control[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (7): 81-84.
    [4]FENG Yuehai, LIU jia, YIN Shuyan, WANG Kehong. The new type of low spatter and high energy waveform control technology for short-circuiting welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (8): 45-48.
    [5]XUE Jiaxiang, YAO Ping, DONG Fei, WEN Yuanmei, WANG Zhenmin. Forward median waveform control process parameter in pulsed MIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (1): 73-76,80.
    [6]CHEN Huan-ming, ZENG Min, CAO Biao. Current waveform control system of high-speed CO2 arc welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (1): 41-45.
    [7]WU Kai-yuan, HUANG Shi-sheng, MENG Yong-min, LI Yang. Control strategy of waveform with median phase in droplet transfer for pulsed MIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (4): 51-54,58.
    [8]YANG Li-jun, LI Jun-yue, LI Huan, LI Zhi-yong. Arc behavior of CO2 short circuit welding under waveform control[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2003, (5): 73-76.
    [9]LI Huan, HU Lian-hai, LI Jun-yue, YANG Li-jun. Computer Simulation and Experimental Research on CO2 Short-cir.cuit Transfer Welding Under Waveform Control[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2002, (2): 1-4.
    [10]YU Jian-rong, JIANG Li-pei, SHI Yao-wu. Self-optimizing Intelligent Control of Current Waveform Parameters of CO2 Gas Shielded Arc Welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2001, (4): 26-30.

Catalog

    Article views (399) PDF downloads (291) Cited by()

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return