Analysis of the theory and temperature field of additive manufacturing with powder core wire based on Cu-Al-Fe alloy

WANG Hongyu; HUANG Jinlei; CHEN Sheng; ZHU Jian; MAO Jizhou

doi:10.12073/j.hjxb.20220519002

TRANSACTIONS OF THE CHINA WELDING INSTITUTION > 2023 > 44(4): 111-119. > DOI: 10.12073/j.hjxb.20220519002

WANG Hongyu, HUANG Jinlei, CHEN Sheng, ZHU Jian, MAO Jizhou. Analysis of the theory and temperature field of additive manufacturing with powder core wire based on Cu-Al-Fe alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(4): 111-119. DOI: 10.12073/j.hjxb.20220519002

Citation:

PDF (3023 KB)

Analysis of the theory and temperature field of additive manufacturing with powder core wire based on Cu-Al-Fe alloy

Jiangsu University, Zhenjiang, 212013, China

More Information

Received Date: May 18, 2022
Available Online: March 22, 2023

Graphical Abstract

Abstract

Abstract

There are few studies on additive manufacturing with powder core wire, and its theory is still immature. Taking Cu-Al-Fe alloy as the research object, this paper systematically discusses the relevant theories of additive manufacturing with powder core wire (deposition forming theory, gradient heat transfer theory and grain refinement theory). The Simulact-Welding platform was used to build a single-channel and multi-layer numerical model. Through the analysis of the multi-group temperature field, the optimal process window under the test conditions is obtained, the input current of 140 A and scanning speed of 0.4 m/min. Finally, the deposition forming test of powder core wire under the optimized process window is carried out. The results indicate that taking the optimized process can obtain a thin wall with a good shape. And this study can provide the necessary theoretical and experimental basis for arc additive manufacturing with powder core wire.
- powder core wire,
- additive manufacturing,
- deposition forming theory,
- temperature field

FullText(HTML)

References (16)

References

Chen L, He Y, Yang Y, et al. The research status and development trend of additive manufacturing technology[J]. The International Journal of Advanced Manufacturing Technology, 2017, 89: 3651 − 3660. doi: 10.1007/s00170-016-9335-4

张金田, 王杏华, 王涛. 单道多层电弧增材制造成形控制理论分析[J]. 焊接学报, 2019, 40(12): 63 − 67.

Zhang Jintian, Wang Xinghua, Wang Tao. Research on forming control for single-pass multi-layer of WAAM[J]. Transactions of the China Welding Institution, 2019, 40(12): 63 − 67.

Wang H, Huang J, Xu D, et al. Comparison of microstructure and shape memory properties between two Cu-Al-Mn alloys produced by additive manufacturing technology[J]. Materialia, 2022, 26: 101594. doi: 10.1016/j.mtla.2022.101594

Lu Bingheng, Li Dichen, Tian Xiaoyong. Development trends in additive manufacturing and 3D printing[J]. Engineering, 2015, 1(1): 175 − 183.

牛锐锋, 林冰华, 王亚妮, 等. 铝合金脉冲激光焊Mg元素烧损行为及接头硬度分布[J]. 焊接学报, 2010, 31(3): 81 − 84.

Niu Ruifeng, Lin Binghua, Wang Yani, et al. Evaporation loss of Mg element in pulsed laser welding of 5A05 aluminum alloy and distribution of micro-hardness of welding joint[J]. Transactions of the China Welding Institution, 2010, 31(3): 81 − 84.

Jafari D, Vaneker T H J, Gibson I. Wire and arc additive manufacturing: Opportunities and challenges to control the quality and accuracy of manufactured parts[J]. Materials & Design, 2021, 202: 109471.

贺定勇, 蒋建敏, 周正, 等. 粉芯丝材在表面与再制造技术中的应用[J]. 电焊机, 2012, 42(5): 12 − 14. doi: 10.3969/j.issn.1001-2303.2012.05.003

He Dingyong, Jiang Jianmin, Zhou Zheng, et al. Application of cored wires for surface engineering and remanufacturing technology[J]. Electric Welding Machine, 2012, 42(5): 12 − 14. doi: 10.3969/j.issn.1001-2303.2012.05.003

王宏宇, 张祥, 吴勃, 等. 硼化硅增强的激光增材制造用CuZnAl微纳粉芯丝材及其制备方法: 中国, CN110508799B [P]. 2021-05-25.

Wang Hongyu, Zhang Xiang, Wu Bo, et al. CuZnAl micro-nano powder core wire and its preparation method for laser additive manufacturing reinforced by silicon borate: China, CN110508799B[P]. 2021-05-25.

朱建, 王宏宇, 史东辉, 等. 增材制造记忆合金的元素烧损行为及其补损分析[J]. 焊接学报, 2022, 43(9): 50 − 55. doi: 10.12073/j.hjxb.20220105001

Zhu Jian, Wang Hongyu, Shi Donghui, et al. Element loss behavior and compensation of additive manufacturing memory alloy[J]. Transactions of the China Welding Institution, 2022, 43(9): 50 − 55. doi: 10.12073/j.hjxb.20220105001

赵磊. 基于微纳粉芯丝材的Fe-Mn-Si-Cr-Ni记忆合金增材制造工艺、组织和性能研究[D]. 镇江: 江苏大学, 2021.

Zhao Lei. Research on additive manufacturing process, microstructure and properties of Fe-Mn-Si-Cr-Ni memory alloy with micro-nano powder core wire[D]. Zhenjiang: Jiangsu University, 2021.

王宏宇, 许增, 袁晓明, 等. 激光增材制造用功能低损型形状记忆合金微纳粉芯丝材: 中国, CN201810487378.7[P]. 2018-11-06.

Wang Hongyu, Xu Zeng, Yuan Xiaoming, et al. Low-loss shape memory alloy micro-nano powder core wire for laser additive manufacturing : China, CN201810487378.7[P]. 2018-11-06.

陈特. 铜基记忆合金粉芯丝材制备与其电弧增材制造特性研究[D]. 镇江: 江苏大学, 2020.

Chen Te. Research on preparation of Cu-based memory alloy powder core wire and its arc additive manufacturing characteristics[D]. Zhenjiang: Jiangsu University, 2020.

Wu B, Pan Z, Ding D, et al. A review of the wire arc additive manufacturing of metals: properties, defects and quality improvement[J]. Journal of Manufacturing Processes, 2018, 35: 127 − 139. doi: 10.1016/j.jmapro.2018.08.001

余和五, 张燕清. LaNi₅ 粉末导热性能的研究[J]. 南京师大学报(自然科学版), 1992(1): 36 − 39.

Yu Hewu, Zhang Yanqing. Study of thermal conductivity in the LaNi₅ powder[J]. Journal of Nanjing Normal University (Natural Science), 1992(1): 36 − 39.

Yamanaka K, Saito W, Mori M, et al. Abnormal grain growth in commercially pure titanium during additive manufacturing with electron beam melting[J]. Materialia, 2019, 6: 100281. doi: 10.1016/j.mtla.2019.100281

李宁, 张蓉, 张利民, 等. 低压交流电脉冲下 Al-7% Si 合金晶粒细化机理研究[J]. 金属学报, 2017, 53: 192 − 200. doi: 10.11900/0412.1961.2016.00247

Li Ning, Zhang Rong, Zhang Limin, et al. Study on grain refinement mechanism of hypoeutectic Al-7%Si alloy under low voltage alternating current pulse[J]. Acta Metallurgica Sinica, 2017, 53: 192 − 200. doi: 10.11900/0412.1961.2016.00247

[1]	YAN Chunyan, ZHANG Hao, ZHU Zijiang, ZHANG Kezhao, GU Zhengjia, WANG Baosen. Analysis of welding residual stress in multi-pass hybrid laser-MIG welded X80 pipeline steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(9): 28-34, 41. DOI: 10.12073/j.hjxb.20210312001
[2]	GUAN Dashu, FANG Siyan, ZHOU Zhidan, CHEN Fuqiang, CHEN Mengmeng. Effect of temperature field on the thermal stress of arc spraying[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(8): 109-112. DOI: 10.12073/j.hjxb.2019400217
[3]	LI Meiyan, HAN Bin, CAI Chunbo, WANG Yong, SONG Lixin. Numerical simulation on temperature and stress fields of laser cladded Ni-based coating[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(5): 25-28,32.
[4]	GUO Zhu, ZHU Hao, CUI Shaopeng, WANG Yanhong. Finite element simulation of friction stir welding temperature field and residual stress field of 7075 aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(2): 92-96.
[5]	LEI Zhenglong, CHEN Yanbin, LV Tao, DIAO Wangzhan, SUN Zhongshao, CHEN Jilun. Effect of energy arrangement on temperature field and stress field in dual-beam laser welding process with filler wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (11): 83-88.
[6]	ZHAO Dongsheng, LIU Yujun, SUN Minke, JI Zhuoshang, DENG Yanping. Welding residual stress calculation of carbon steel and stainless steel joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (1): 93-95.
[7]	FANG Hongyuan, ZHANG Xueqiu, YANG Jiangguo, LIU Xuesong. Calculation and discussion of welding stress and strain field[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (3): 129-132.
[8]	DONG Xiaoqiang, ZHANG Hongbing, LIU Yong, ZHANG Zhongli. Temperature field and stress field in arc sprayed coating of steel mold[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (11): 61-64.
[9]	DONG Ping, CHEN Yu-ze, ZOU Jue-sheng. Effect of preheat on temperature and stress fields of laser brazingfusion welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (3): 79-81.
[10]	YANG Qing-xiang, LI Yan-li, ZHAO Yan-hui, YAO Mei. Computer Simulation of Residual Stress Field of Hardfacing Metal and Effect of Specimen Dimension[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2001, (3): 44-46.

Cited By

Cited by

Periodical cited type(1)

晏嘉陵，齐彦昌，刘明星，常子金，吴赵波，崔冰. 焊缝填充量对15Cr2Mo1耐热钢焊接修复性能的影响. 焊接. 2024(09): 56-61 .

Other cited types(1)

Get Citation

PDF

XML

Article views (264) PDF downloads (45) Cited by(2)

Turn off MathJax

Article Contents

Abstract

References

Analysis of the theory and temperature field of additive manufacturing with powder core wire based on Cu-Al-Fe alloy