Advanced Search
YANG Yicheng, LENG Bing, HUANG Ruisheng, NIE Xin, MA Yiming, WU Pengbo. Analysis of process characteristics of high power laser welding based on high-throughput test method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(11): 77-82. DOI: 10.12073/j.hjxb.20210825002
Citation: YANG Yicheng, LENG Bing, HUANG Ruisheng, NIE Xin, MA Yiming, WU Pengbo. Analysis of process characteristics of high power laser welding based on high-throughput test method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(11): 77-82. DOI: 10.12073/j.hjxb.20210825002

Analysis of process characteristics of high power laser welding based on high-throughput test method

More Information
  • Received Date: August 24, 2021
  • Available Online: December 27, 2021
  • To more efficiently and accurately obtain the influence law of process parameters on the process characteristics of high-power laser welding, a new high-throughput laser welding test method is proposed. With the help of high-speed photography and image processing technology, the photoinduced plume and spatter in the test process are statistically analyzed. The results show that the increase of laser power increases the number and fluctuation of spatter in the welding process. Correspondingly, the surface forming quality becomes worse, and the internal crack increases after welding. For 10000-watt class laser welding, compared with positive defocus welding, the weld formation in negative defocus welding is better, the amount of spatter in the welding process can be effectively restrained, and the sawtooth melting width and penetration fluctuation can be significantly improved. The actual welding results are highly consistent with the test results of "sawtooth plate," which shows that the new method of high-throughput laser welding characteristics test can truly and quickly obtain the influence law of continuous change of process parameters on the welding process. It is a practical new method to study the characteristics of laser welding.
  • 雷振, 徐良, 徐富家, 等. 激光-电弧复合焊接技术国内研究现状及典型应用[J]. 焊接, 2018(12): 1 − 6.

    Lei Zhen, Xu Liang, Xu Fujia, et al. Typical applications and research states of laser-arc hybrid welding technology[J]. Welding & Joining, 2018(12): 1 − 6.
    王磊, 许雪宗, 王克鸿, 等. 中厚板7A52铝合金光纤激光焊接接头组织与性能[J]. 焊接学报, 2020, 41(10): 28 − 31. doi: 10.12073/j.hjxb.20200518001

    Wang Lei, Xu Xuezong, Wang Kehong, et al. Microstructure and mechanical properties of fiber laser beam welded 7A52 alloy joiint[J]. Transactions of the China Welding Institution, 2020, 41(10): 28 − 31. doi: 10.12073/j.hjxb.20200518001
    Turichin G, Tsibulskiy I, Kuznetsov M, et al. Influence ofthe gap width on the geometry of the welded joint in hy-brid laser-arc welding[J]. Physics Procedia, 2015, 78: 14 − 23. doi: 10.1016/j.phpro.2015.11.013
    Zhang M, Zhang Z, Tang K, et al. Analysis of mechanisms of underfill in full penetration laser welding of thick stainless steel with a 10 kW fiber laser[J]. Optics and Laser Technology, 2018, 98: 97 − 105.
    黄瑞生, 杨义成, 蒋宝, 等. 超高功率激光-电弧复合焊接特性分析[J]. 焊接学报, 2019, 40(12): 73 − 77.

    Huang Ruisheng, Yang Yicheng, Jiang Bao, et al. Analysisof welding characteristics of ultra-high power laser-arc hybrid welding[J]. Transactions of the China Welding Institution, 2019, 40(12): 73 − 77.
    Shcheglov P Yu, Uspenskiv S A, Gumenvuk A V, et al. Plume attenuation of laser radiation during high power fiber laser welding[J]. Laser Physics Letters, 2011, 8(6): 475 − 780.
    Zhao H, Niu W, Zhang B, et al. Modelling of keyhole dynamics and porosity formation considering the adaptive keyhole shape and three-phase coupling during deep-penetration laser welding[J]. Journal of Physics D-Applied Physics, 2011, 44(48): 485302. doi: 10.1088/0022-3727/44/48/485302
    Kawahito Y, Matsumoto N, Abe Y, et al. Relationship of laser absorption to keyhole behavior in high power fiber laser welding of stainless steel and aluminum alloy[J]. Journal of Materials Processing Technology, 2011, 211(10): 1563 − 1568. doi: 10.1016/j.jmatprotec.2011.04.002
    Artinov A, Bakir N, Bachmann M, et al. On the search for the origin of the bulge effect in high power laser beam welding[J]. Journal of Laser Applications, 2019, 31(2): 022413. doi: 10.2351/1.5096133
    赵雷, 王辉, 杨丽霞, 等. Fe-Co-Ni系组合合金热等静压高通量制备方法初探[J]. 金属学报, 2021, 57(12): 1627 − 1636.

    Zhao Lei, Wang Hui, Yang Lixia, et al. First exploration of hot isostatic pressing high-throughput synthesis on Fe-Co-Ni combinatorial alloy[J]. Acta Metallurgica Sinica, 2021, 57(12): 1627 − 1636.
    冯中沛. 基于高通量技术的超导组合薄膜制备及其物性研究[D]. 北京: 中国科学院大学(中国科学院物理研究所), 2019.

    Feng Zhongpei. High-through investigations of superconducting combinatorial films. [D]. Beijing: Chinese academy of Sciences(Institute of physiccs), 2019.
    王星星, 何鹏, 李帅, 等. 高通量方法在钎焊领域的应用现状[J]. 焊接学报, 2021, 42(1): 1 − 7. doi: 10.12073/j.hjxb.20180530003

    Wang Xingxing, He Peng, Li Shuai, et al. Application of high-throughput methods in the field of brazing[J]. Transactions of the China Welding Institution, 2021, 42(1): 1 − 7. doi: 10.12073/j.hjxb.20180530003
    聂鑫, 杨义成, 黄瑞生, 等. 30 kW光纤激光焊接铝合金离焦量对匙孔行为的影响[J]. 焊接, 2020(7): 41 − 47.

    Nie Xin, Yang Yicheng, Huang Ruisheng, et al. Effect of defocusing amount on keyhole behavior in 30 kW fiber laser welding of aluminum alloy[J]. Welding & Joining, 2020(7): 41 − 47.
    Jiang Z, Hua X, Huang L, et al. Double-sided hybrid laser-MIG welding plus MIG welding of 30-mm-thick aluminium alloy[J]. The International Journal of Advanced Manufacturing Technology, 2018, 97: 903 − 913. doi: 10.1007/s00170-018-1997-7
    Zhang M, Chen G, Yu Z, et al. Optimization of deep penetration laser welding of thick stainless steel with a 10 kW fiber laser[J]. Materials & Design, 2014, 53: 568 − 576.
  • Related Articles

    [1]YANG Wen, GENG Shaoning, JIANG Ping, HAN Chu, GU Shiyuan. Process control of the porosity defects in high power oscillating laser welding of medium-thick aluminum alloy plates[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(12): 26-33. DOI: 10.12073/j.hjxb.20210528001
    [2]HUANG Ruisheng, YANG Yicheng, JIANG Bao, NIE Xin, WANG Ziran. Analysis of welding characteristics of ultra-high power laser-arc hybrid welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(12): 73-77,96. DOI: 10.12073/j.hjxb.2019400316
    [3]HUANG Ruisheng, ZOU Jipeng, MENG Shenghao, YANG Yicheng, ZHANG Meiwei. Process characteristics of laser scanning welding of aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(4): 61-66. DOI: 10.12073/j.hjxb.2019400101
    [4]ZHANG Jing, FENG Xiaosong, ZHANG Chengcong, HUANG Hui. Investigation on friction stir welding of Mg-Li Alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(4): 119-123. DOI: 10.12073/j.hjxb.20170428
    [5]XU Qingwei, CAO Rui, CHEN Jianhong, WANG Peichung. Process characteristics of cold metal transfer spot welding for automotive dissimilar metals between magnesium and steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(5): 43-46.
    [6]CAI Hua, XIAO Rongshi. Statistic analysis on spatter characteristics in high power CO2 laser and fiber laser welding of thin sheet aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (2): 27-30.
    [7]YAN Sibo, SONG Yonglun, ZHANG Wanchun, LUO Chuanguang. Digital control TIG welding system with high frequency pulse assembled and process properties[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (7): 71-74.
    [8]ZHANG Huanzhen, WU Shikai, XIAO Rongshi. Influence of TIG arc on characteristics of high power CO2 laser beam[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (7): 29-32.
    [9]TANG Zhuo, ZHAO Lianglei, CAI Yan, WU Yixiong. Technological effect on bead characteristics of homemade thick plate welded by high power laser with filler wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (5): 81-84,88.
    [10]HANG Zheng-xiang, YIN Shu-yan, SONG Zheng. Aluminum alloy sheet welding technological characteristic of AC PMIG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (2): 99-102,106.
  • Cited by

    Periodical cited type(1)

    1. 蒋宝,徐富家,杨义成,聂鑫,宋扬,刘孔丰. 万瓦级激光-电弧复合穿透焊接成形缺陷研究. 电焊机. 2022(10): 15-22 .

    Other cited types(1)

Catalog

    Article views (408) PDF downloads (48) Cited by(2)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return