Advanced Search
CHEN Jicheng, CHEN Xiaomei, CHANG Yiting, LIU Xuejun, WEI Yanhong. Melt flow and thermal transfer of welding pool during static magnetic field supported deep-penetration laser beam welding of 5056 aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(3): 63-69. DOI: 10.12073/j.hjxb.20201217003
Citation: CHEN Jicheng, CHEN Xiaomei, CHANG Yiting, LIU Xuejun, WEI Yanhong. Melt flow and thermal transfer of welding pool during static magnetic field supported deep-penetration laser beam welding of 5056 aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(3): 63-69. DOI: 10.12073/j.hjxb.20201217003
shu

Melt flow and thermal transfer of welding pool during static magnetic field supported deep-penetration laser beam welding of 5056 aluminum alloy

  • 1.

    Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China

  • 2.

    Collaborative Innovation Center of Novel Software Technology and Industrialization, Nanjing 210023, China

More Information
  • Received Date: December 16, 2020
  • Available Online: April 22, 2021
    Graphical Abstract
    • Abstract
  • The transient thermo-flow-electromagnetic dynamic numerical model was proposed for the simulation of deep-penetration laser beam welding of 6 mm thick 5056 aluminum alloy under an external static magnetic field. The transient temperature, velocity and electromagnetic fields were calculated and the modeling of Peclet number within the welding pool was conducted. The influence of varying magnetic flux densities on molten flow and thermal transfer behavior was analyzed. The results shown that, significant Hartmann effect could be induced in the weld pool with static magnetic field aligned, resulting in Marangoni convection compression, melt flow deceleration and intensity reduction of thermal convection. Accordingly, the weld pool length contracted along the welding direction, and the solid-liquid interface became less curved. Meanwhile, the thermal hysteresis effect occurred at weld pool surface and inside. The local molten metal was heated and the temperature gradient was increased, leading to the increase of thermal diffusion rate and local extension of weld pool dimensions. The variations of seam profile in magnetically supported laser beam welding attributed to the synthetic actions of Hartmann effect and thermal hysteresis.
    • FullText(HTML)
    • References (13)
  • 黄坚, 李铸国, 唐新华. 中厚板的高功率激光焊接[J]. 航空制造技术, 2010(2): 26 − 29. doi: 10.3969/j.issn.1671-833X.2010.02.001

    Huang Jian, Li Zhuguo, Tang Xinhua. High-power laser welding of plate[J]. Aeronautical Manufacturing Technology, 2010(2): 26 − 29. doi: 10.3969/j.issn.1671-833X.2010.02.001
    韩晓辉, 马寅, 马国龙, 等. 双光束激光焊匙孔动态特征分析[J]. 焊接学报, 2020, 41(2): 93 − 96. doi: 10.12073/j.hzxb.20190811002

    Han Xiaohui, Ma Yin, Ma Guolong, et al. Dynamic characteristic analysis of keyhole in double beam laser welding[J]. Transactions of the Chnia Welding Institutation, 2020, 41(2): 93 − 96. doi: 10.12073/j.hzxb.20190811002
    Katayama S, Kawaguchi S, Mizutani M. Welding phenomena and in-process monitoring in high-power YAG laser welding of aluminium alloy[J]. Welding International, 2009, 23(10): 753 − 762. doi: 10.1080/09507110902836929
    Nakamura H, Kawahito Y, Nishimoto K, et al. Elucidation of melt flows and spatter formation mechanisms during high power laser welding of pure titanium[J]. Journal of Laser Application, 2015, 27(3): 032012.
    Avilov V V, Gumenyuk A, Lammers M, et al. PA position full penetration high-power laser beam welding of up to 30 mm thick AlMg3 plates using an electromagnetic weld pool support[J]. Science and Technology of Welding and Joining, 2012, 17(2): 128 − 133. doi: 10.1179/1362171811Y.0000000085
    Kern M, Berger P, Hügel H. Magneto-fluid dynamic control of seam quality in CO2 laser beam welding[J]. Welding Journal, 2000, 79(3): 72 − 78.
    Bachmann M, Avilov V V, Gumenyuk A, et al. About the influence of a steady magnetic field on weld pool dynamics in partial penetration high power laser beam welding of thick aluminium parts[J]. International Journal of Heat and Mass Transfer, 2013, 60: 309 − 321. doi: 10.1016/j.ijheatmasstransfer.2013.01.015
    Rong Y M, Xu J J, Cao H Y, et al. Influence of steady magnetic field on dynamic behavior mechanism in full penetration laser beam welding[J]. Journal of Manufacturing Processing, 2017, 26: 399 − 406.
    Cao L C, Liu D H, Jiang P, et al. Multi-physics simulation of dendrite growth in magnetic field assisted solidification[J]. International Journal of Heat and Mass Transfer, 2019, 144: 11867. doi: 10.1016/j.ijheatmasstransfer.2019.118673
    Gatzen M, Tang Z. CFD-based model for melt flow in laser beam welding of aluminium with coaxial magnetic field[J]. Physics Procedia, 2010, 5: 317 − 326.
    Bachmann M, Avilov V V, Gumenyuk A, et al. Numerical assessment and experimental verification of the influence of the Hartmann effect in laser beam welding processes by steady magnetic fields[J]. International Journal of Thermal Sciences, 2016, 101: 24 − 34. doi: 10.1016/j.ijthermalsci.2015.10.030
    Chen J C, Wei Y H, Zhan X H, et al. Melt flow and thermal transfer during magnetically supported laser beam welding of thick aluminum alloy plates[J]. Journal of Materials Processing Technology, 2018, 254: 325 − 337.
    Chen J C, Wei Y H, Zhan X H, et al. Influence of magnetic field orientation on molten pool dynamics during magnet-assisted laser butt welding of thick aluminum alloy plates[J]. Optics and Laser Technology, 2018, 104: 148 − 158. doi: 10.1016/j.optlastec.2018.02.020
    • Related Articles

  • Related Articles

    [1]MIAO Guanghong, AI Jiuying, HU Yu, MA Honghao, SHEN Zhaowu. Two-dimensional numerical simulation of boundary effect of explosive welding based on SPH method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(9): 61-66. DOI: 10.12073/j.hjxb.20210203002
    [2]FANG Yuchao, YANG Ziyou, He Jingshan. Study on liquid metal flushing effect during electron beam spot welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(6): 137-142. DOI: 10.12073/j.hjxb.2019400168
    [3]LI Liqun, HAO Yu, PENG Jin. Effect of surface tension on flow in laser deep penetration welding molten pool[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(2): 13-19. DOI: 10.12073/j.hjxb.2019400034
    [4]XU Jie, LI Pengpeng, FAN Yu, SUN Zhi. Effect of temperature on fracture toughness in weld thermal simulated X80 pipeline steels[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(1): 22-26.
    [5]NIU Tao, HOU Hongliang, WANG Yaoqi, ZHOU Wenlong, WU Fan. Effect of high uniform magnetic field on joining property and element diffusion of 1420 Al-Li Alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(5): 1-5.
    [6]CHEN Zhanglan, YE Jiawei. Non-linear influence of welding thermal effect on dynamic performance of structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(4): 79-82.
    [7]LUO Yi, LIU Jinhe, YE Hong. Numerical simulation on keyhole thermal effect of vacuum electron beam welding of magnesium alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (12): 73-76.
    [8]CHEN Yajun, WANG Zhiping, JI Zhaohui, DING Kunying, WANG Lijun. Effect of elements diffusion behavior on thermal fatigue of nickel based alloy coating deposited with thermal spraying[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (11): 61-64.
    [9]ZHOU Jian-xin, XU Hong, WANG Jun-sheng, LI Dong-cai, ZHANG Li, LIU A-long. Effect of specimen dimension on welding residual stresses[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2006, (3): 96-100.
    [10]ZHOU Qi, LIU Fang-jun, GUAN Qiao. Dynamic focal spot and extremum effect of deep penetration of electron beam[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (4): 19-22.

  • Cited by

    Periodical cited type(2)

    1. 郭政伟，龙伟民，王博，祁婷，李宁波. 焊接残余应力调控技术的研究与应用进展. 材料导报. 2023(02): 148-154 .
    2. 张勇，唐家成，葛泽龙，綦秀玲. 随焊旋转冲击抑制30CrMnSi接头热影响区软化. 焊接学报. 2021(05): 84-89+103-104 . 本站查看

    Other cited types(0)

Catalog

    Get Citation
    PDF
    XML
    Article views (442) PDF downloads (44) Cited by(2)
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return