Effect of welding heat input on welding deformation of bogie side beam of high-speed EMU and optimization

SHAO Qing; YU Qingbin; YIN Hua; XU Tao; YOSHINO Tatsuo; ZHANG Tianyi

doi:10.12073/j.hjxb.20200216002

TRANSACTIONS OF THE CHINA WELDING INSTITUTION > 2020 > 41(12): 25-32, 48. > DOI: 10.12073/j.hjxb.20200216002

SHAO Qing, YU Qingbin, YIN Hua, XU Tao, YOSHINO Tatsuo, ZHANG Tianyi. Effect of welding heat input on welding deformation of bogie side beam of high-speed EMU and optimization[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(12): 25-32, 48. DOI: 10.12073/j.hjxb.20200216002

Citation:

PDF (1191 KB)

Effect of welding heat input on welding deformation of bogie side beam of high-speed EMU and optimization

1.
CRRC Changchun Railway Vehicles Co., Ltd., Changchun, 130062, China
2.
Jilin University, Changchun, 130022, China

More Information

Received Date: February 15, 2020
Available Online: December 18, 2020

Graphical Abstract

Abstract

Abstract

Bogie is an important part of high-speed electric multiple units (EMU), the welding quality of bogie side beam is directly related to the smoothness and safety of the railway vehicle. In order to study the effect of welding heat input on the welding residual deformation of bogie side beam, the curve T-joint model was extracted from the bogie side beam. Taking welding speed, welding current and welding voltage of gas metal arc welding (GMAW) as research objects, the surrogate model was established based on the thermal-mechanical coupling simulation analysis method and orthogonal design of experimental (DOE) method with interaction, and the optimal combination of process parameters is obtained based on particle swarm optimization (PSO) algorithm. The influence of above parameters on welding heat input and welding residual deformation is further discussed using range analysis and analysis of variance (ANOVA). Applying the optimal welding process parameters and production process parameters to curve T-joint model and the bogie side beam, respectively, the angular deformation result of the curve T-joint model using the optimal process parameters is 5.04% better than the result using the production parameters, and the welding residual deformation of the upper and lower cover plates of the side beam can be guaranteed to meet the requirement of flatness 1 mm without post-welding treatment.
- bogie side beam,
- curve T-joint model,
- particle swarm optimization,
- welding heat input,
- welding residual deformation

FullText(HTML)

References (15)

References

Jeon K W, Shin K B, Kim J S. A study on fatigue life and strength of a GFRP composite bogie frame for urban subway trains[C]//11th International Conference on the Mechanical Behavior of Materials, 2000: 2405 − 2410.

Dong P, Brust F W. Welding residual stresses and effects on fracture in pressure vessel and piping components: a millennium review and beyond[J]. Journal of Pressure Vessel Technology-Transactions of the Asme, 2000, 122(3): 329 − 38.

Zhou G T, Liu X, Jin C, et al. Welding deformation controlling of aluminum-alloy thin plate by two-direction prestress method[J]. Materials Science and Engineering A, 2009, 499: 147 − 152.

王秋实. 转向架构架侧梁的焊接变形数值模拟研究[D]. 西安: 西安交通大学, 2017.

Wang Qiushi. Research of welding deformation of bogie side frame based on numerical simulation method[D]. Xi′an: Southwest Jiaotong University, 2017.

Duan Aiqin, Gong Shuili, Huang Song. Influence of welding parameters on temperature field characteristics during laser welding of TA15 by infrared thermography[J]. China Welding, 2018, 27(2): 1 − 12.

Tchoumi T, Peyraut F, Bolot R. Influence of the welding speed on the distortion of thin stainless-steel plates-Numerical and experimental investigations in the framework of the food industry machines[J]. Journal of Materials Processing Technology, 2016, 229: 216 − 229.

Costa M I, Leitao C, Rodrigues D M. Parametric study of friction stir welding induced distortion in thin aluminum alloy plates: A coupled numerical and experimental analysis[J]. Thin-Walled Structures, 2019, 134: 268 − 276.

拉达伊. 焊接热效应温度场、残余应力、变形[M]. 北京: 机械工业出版社, 1997.

Radaj D. Welding thermal effect temperature field, residual stress, deformation[M]. Beijing: China Machine Press, 1997.

Lee J M, Seo H D, Chuang H. Efficient welding distortion analysis method for large welded structures[J]. Journal of Materials Processing Technology, 2018, 256: 36 − 50.

Rong Y M, Chang Y, Xu J J, et al. Numerical analysis of welding deformation and residual stress in marine propeller nozzle with hybrid laser-arc girth welds[J]. International Journal of Pressure Vessels and Piping, 2017, 158: 51 − 58.

Shao Q, Xu T, Yoshino T, et al. Multi-objective optimization of gas metal arc welding parameters and sequences for low carbon steel (S355J2G3) T-joints[J]. Journal of Iron and Steel Research, International, 2017, 24(5): 544 − 555.

Goldak J, Aditya C, Malcolm B. New finite element model for welding heat sources[J]. Metallurgical and Materials Transactions B, 1984, 15B(2): 299 − 305.

徐涛, 修航, 刘东凯, 等. 焊接模拟中自适应高温截断技术及阈值优化研究[J]. 焊接学报, 2015, 36(6): 81 − 84.

Xu Tao, Xiu Hang, Liu Dongkai, et al. Research on self-adaption cut-off temperature technique and threshold optimization in welding numerical simulation[J]. Transactions of the China Welding Institution, 2015, 36(6): 81 − 84.

Montgomery D C. Design and analysis of experiments[M]. 5th ed. New York: John Wiley & Sons, 2001.

赵利华. 机车构架侧梁焊接数值仿真与变形控制[D]. 成都: 西南交通大学, 2012.

Zhao Lihua. Numerical simulation and deformation control for the side bean welding of the locomotive bogie frame[D].Chengdu: Southwest Jiaotong University, 2012.

[1]	LI Geng, WANG Shang, SUN Yuxin, MENG Junhao, WU Wenzhi, TIAN Yanhong. Reliability optimization of solder joints in large-sized COTS devices based on solder mask layer design[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION. DOI: 10.12073/j.hjxb.20240319003
[2]	LIU Xudong, SA Zicheng, FENG Jiayun, LI Haozhe, TIAN Yanhong. The Development Status On Advanced Packaging Copper Pillar Bump Interconnection Technology and Reliability[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION. DOI: 10.12073/j.hjxb.20240718001
[3]	WANG Haichao, PENG Xiaowei, GUO Fan, DING Yingjie, CHEN Qiang. Research on reliability of CCGA reinforcement process for aerospace electronic products[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(7): 102-107. DOI: 10.12073/j.hjxb.20210907001
[4]	NAN Xujing, LIU Xiaoyan, CHEN Leida, ZHANG Tao. Effect of thermal cycling on reliability of solder joints of ceramic column grid array package[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(2): 81-85. DOI: 10.12073/j.hjxb.20200331003
[5]	TIAN Ye. Study on reliability of micro-solder joints for flip chip assemblies under thermal shock-crack growth mechanism[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(9): 43-45,50.
[6]	YE Huan, XUE Songbai, ZHANG Liang, WANG Hui. Finite element analysis on reliability of lead-free soldered joints for CSP device[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (11): 93-96.
[7]	JI Feng, XUE Songbai, ZHANG Liang, WANG Hui. Finite element analysis on soldered joint reliability of QFN device[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (10): 57-60.
[8]	GAO Lili, XUE Songbai, ZHANG Liang, SHENG Zhong. Finite element analysis on influencing factors of soldered column reliability in a CCGA device[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (7): 93-96.
[9]	LIN Guoxiang, YE Jinbao, QIU Changjun. Calculating method of reliability on anti fatigue fracture of weld[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (1): 50-52.
[10]	ZHANG Liang, XUE Songbai, LU Fangyan, HAN Zongjie. Finite element analysis on soldered joint reliability of QFP device with different solders[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (10): 45-48, 52.

Cited By

Cited by

Periodical cited type(2)

1.	于一强，张宝贵，杨琨，唐一峰，陈宗旭，张雪芹. 超薄不锈钢激光焊接工艺对接头力学性能的影响. 金属加工(热加工). 2025(03): 90-94 .
2.	韩晓辉，刘桐，李刚卿，方喜风. 轨道客车连接技术难题及发展趋势. 电焊机. 2024(09): 1-13 .

Other cited types(0)

Get Citation

PDF

XML

Article views (551) PDF downloads (42) Cited by(2)

Turn off MathJax

Article Contents

Abstract

References

Effect of welding heat input on welding deformation of bogie side beam of high-speed EMU and optimization