Advanced Search
WANG Zhiping, JIN Pengli, YANG Sinan, JIA Peng. Effects of thickness of zinc layer on microstructure and properties of CMT lap welding joint between aluminum and galvanized steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(4): 16-21. DOI: 10.12073/j.hjxb.2019400093
Citation: WANG Zhiping, JIN Pengli, YANG Sinan, JIA Peng. Effects of thickness of zinc layer on microstructure and properties of CMT lap welding joint between aluminum and galvanized steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(4): 16-21. DOI: 10.12073/j.hjxb.2019400093
shu

Effects of thickness of zinc layer on microstructure and properties of CMT lap welding joint between aluminum and galvanized steel

  • Tianjin Key Laboratory of Civil Airworthiness and Maintenance, Civil Aviation University of China, Tianjin 300300, China

More Information
  • Received Date: January 20, 2018
    Graphical Abstract
    • Abstract
  • It aimed to investigate that effects of the thickness of zinc coating on the microstructure and properties of 6082 aluminum alloy/galvanized steel joint. The thickness of zinc layer was 10, 30 and 60 μm(No.1, No.2, No.3), respectively. The results showed that the No.1 weld shape was poor, with zinc layer ablation of the edge; and the appearance of No.3 weld seam was better and the wettability was better. Tensile properties of No.1 and No.3 welded joint was poor, and the tensile bearing capacity of the No.2 weld seam was 9 519.5 N. The zinc layer mainly affected the zinc-rich zone and the interfacial zone, and the zinc-rich zone had dendrites and cracks. The intermetallic compounds in the interfacial zone were Fe-Al-Zn compound, which formed only in the vicinity of the intermediate position of the interfacial zone. The No.3 compound layer produced was 4 ~ 6 μm, and the No.1 and No.2 compound layer was 1 ~ 2 μm. In summary, a suitable galvanized layer thickness was required to obtain a welded joint with good performance.
    • FullText(HTML)
    • References (29)
  • 冯 健, 韩 靖, 张雪梅, 等. 7A04铝合金/304不锈钢连续驱动摩擦焊及焊后热处理[J]. 焊接学报, 2018, 39(8): 11 − 17
    Feng Jian, Han Jing, Zhang Xuemei, et al. Continuous drive friction welding and post welding heat treatment of 7A04 aluminum alloy and 304 stainless steel[J]. Transactions of the China Welding Institution, 2018, 39(8): 11 − 17
    Zhang C Q, Lü G M, Jin X, et al. Study of joining mechanism of ABS polymer and steel/aluminum by resistance spot welding[J]. China Welding, 2018, 27(2): 57 − 62.
    Li Xiaoliang, Yu Zhihui, Zhang Peilei, et al. Influencing factors and improvement measures of joint performance by laser fusion-brazing between zinc-coated steel and aluminum alloy[J]. Materials Repotrs, 2015, 29(5): 123 − 126, 144
    Lei Z, Li X Y, Xu F J, et al. Laser-pulsed MIG hybrid welding technology of A6N01S aluminum alloy[J]. China Welding, 2017, 26(4): 10 − 19.
    Huang Jiankang, Li Jie, Shen Limin, et al. Effects of Si and Mg on mechanical properties of aluminum steel welded-brazed joint[J]. Transcactions of the China Welding Institution, 2016, 37(8): 93 − 100
    李晓靓, 于治水, 张培磊, 等. 激光熔-钎焊镀锌钢/铝异种金属的接头性能影响因素及改善措施[J]. 材料导报, 2015, 29(5): 123 − 126

    , 144
    Yang Shuo, Lin Jian, Yang Shanglu, et al. Effect of bonded area on shear strength and failure mode in steel/Al CMT brazed joint[J]. Journal of Materials Engineering, 2014(4): 34 − 39
    Li Chaohao, Hua Xueming, Zhang Yuelong, et al. Study on influence factor and formation mechanism of porosities in CMT welding of galvanized steel sheet[J]. Transactions of the China Welding Institution, 2019, 40(1): 94 − 98
    黄健康, 李 杰, 沈利民, 等. Si, Mg对铝/钢熔钎焊焊接接头力学性能的影响[J]. 焊接学报, 2016, 37(8): 93 − 100
    Qin G L, Su Y H, Meng X M, et al. Numerical simulation on MIG arc brazing-fusion welding of aluminum alloy to galvanized steel plate[J]. International Journal of Advanced Manufacturing Technology, 2015, 78(9–12): 1917 − 1925.
    Miao Yugang, Wu Bintao, Han Duanfeng, et al. Characteristics of joint and interface layer during bypass current MIG welding-brazing of aluminum and steel dissimilar[J]. Transactions of the China Welding Institution, 2014, 35(9): 6 − 10
    Shi Yu, Li Jie, Huang Jiankang, et al. Effects of Si and Zn on interface microstructures of aluminum steel welding brazing joint[J]. The Chinese Journal of Nonferrous Metals, 2015(1): 30 − 35
    Dharmendra C, Rao K P, Wilden J, et al. Study on laser welding-brazing of zinc coated steel to aluminum alloy with a zinc based filler[J]. Materials Science & Engineering A, 2011, 528(3): 1497 − 1503.
    Zhang Hongtao, Feng Jicai, He Peng, et al. Effect of zinc coating on arc heating behavior for joining Al and zinc coated steel by welding-brazing process[J]. Transactions of the China Welding Institution, 2009, 30(8): 37 − 40
    Arghavani M R, Movahedi M, Kokabi A H. Role of zinc layer in resistance spot welding of aluminium to steel[J]. Materials & Design, 2016, 102: 106 − 114.
    Haddadi F, Strong D, Prangnell P B. Effect of zinc coatings on joint properties and interfacial reactions in aluminum to steel ultrasonic spot welding[J]. Journal of Metals, 2012, 64(3): 407 − 413.
    Zhang Fan, Li Fang, Wang Shien, et al. Research of lap gap in fiber laser lap welding of galvanized steel[J]. Chinese Journal of Lasers, 2014(10): 113 − 118.
    Miyamoto K, Nakagawa S, Tsushima K, et al. Effect of Zn insertion on diffusion bonded joint properties of steel and aluminum alloy: - dissimilar metals joining of steel and aluminum alloy by Zn insertion[J]. Journal of the Japan Welding Society, 2014, 32: 15 − 30.
    张洪涛. 铝/镀锌钢板CMT熔—钎焊机理研究[D]. 哈尔滨: 哈尔滨工业大学, 2008.
    杨 硕, 林 健, 杨上陆, 等. 钢/铝CMT接头熔合面积对接头抗剪强度及破坏模式的影响[J]. 材料工程, 2014(4): 34 − 39
    李超豪, 华学明, 张跃龙, 等. 镀锌板CMT焊焊缝气孔影响因素及产生机理[J]. 焊接学报, 2019, 40(1): 94 − 98
    Lim Y M, Jang B S, Koh J H. The effect of shielding gas and arc voltage on the bead shape and pore generation of galvanized steel pipe welds with gas metal arc welding[J]. Advanced Materials Research, 2013, 746: 240 − 244.
    苗玉刚, 吴斌涛, 韩端锋, 等. 铝/镀锌钢异种金属旁路分流MIG电弧熔钎焊界面区组织与接头性能[J]. 焊接学报, 2014, 35(9): 6 − 10
    Feng J C, He P, Hackl H. Distribution of Zn and interfacial microstructure of braze-welding CMT joints between aluminium and galvanized steel sheets[J]. Solid State Phenomena, 2007, 127: 43 − 48.
    石 玗, 李 杰, 黄健康, 等. Si和Zn对铝/钢异种金属熔钎焊接头界面组织的影响[J]. 中国有色金属学报, 2015(1): 30 − 35
    Reimann W, Pfriem S, Hammer T, et al. Influence of different zinc coatings on laser brazing of galvanized steel[J]. Journal of Materials Processing Technology, 2017, 239: 75 − 82.
    张洪涛, 冯吉才, 何 鹏, 等. 镀锌层对铝/镀锌钢板CMT熔-钎焊电弧加热行为的影响[J]. 焊接学报, 2009, 30(8): 37 − 40
    张 帆, 李 芳, 王诗恩, 等. 镀锌钢板搭接光纤激光焊接中搭接间隙的研究[J]. 中国激光, 2014(10): 113 − 118
    • Related Articles

  • Related Articles

    [1]HAN Yongquan, LIU Lele, SUN Zhenbang, SHI Lei, DU Maohua. Characteristics of CMT lap joint process for thin galvanized sheet for vehicles[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(2): 90-95. DOI: 10.12073/j.hjxb.20220325003
    [2]WANG Zhiping, JIN Pengli, JIA Peng, YANG Sinan. Effect of wire feeding positions on microstructure and properties of CMT lap welding joint between aluminum and galvanized steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(10): 103-107. DOI: 10.12073/j.hjxb.2018390257
    [3]JIANG Ruorong, LI Wenya, YANG Xiawei, GAO Dalu. Pinless friction stir lap welding of AA2024 alloy sheet: joint formability and property[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(4): 98-102.
    [4]YAO Lei, SHEN Yifu, LI Bo, HU Weiye. Microstructure and properties of dissimilar materials Cu/Ti lapped joint by friction stir welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(2): 109-112.
    [5]WANG Xijing, SHEN Zhikang, ZHANG Zhongke. Study of friction-stir-welded lap joint of aluminum and zinccoated steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (12): 97-100.
    [6]KE Liming, WEI Peng, XING Li, LUO Kai, LUAN Guohong. Influence of double passes weld on interface migration and mechanical property of friction stir lap joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (7): 5-8.
    [7]ZHANG Hongtao, FENG Jicai, HE Peng, ZHAO Hongyun. Effect of zinc coating on arc heating behavior for joining Al and zinc coated steel by welding-brazing process[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (8): 37-40.
    [8]ZHOU Yanli, LIU Tao, ZHANG Yanhua. Numerical simulation of tensile deformation on aluminum alloy FSW lap joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (2): 57-60.
    [9]YANG Honggang, ZHANG Yansong, LAI Xinmin, CHEN Guanlong. Critical specimen thickness of hot galvanized dual-phase steel spot welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (1): 93-96.
    [10]LEI Zhen, WANG Xuyou, WANG Weibo, LIN Shangyang. Analysis for Al-Fe intermetallic compounds layer of fusionbrazed joints between aluminiumand zinc-coated steel by hybrid welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (11): 65-68.

  • Cited by

    Periodical cited type(21)

    1. 王晓波，俞臻，胡永辉，吴鹏，梅锦辉，蔡智会，许建平，马英鹤，郑文健，杨建国. 微弧氧化改性对Ti6Al4V合金电子束接头耐蚀性能的影响. 表面技术. 2025(02): 106-118 .
    2. 李晓强，宋晓娇，高健，夏灵，何明桓. 钛合金电子束焊接接头组织和性能分析. 电焊机. 2025(05): 89-93 .
    3. 贾金龙，龙健，张林杰. 30 mm厚TC4钛合金电子束焊接头的高周疲劳与裂纹扩展速率. 焊接. 2024(01): 27-32 .
    4. 冯建程，鞠翔宇，初建鹏. TC4钛合金海水管系焊接接头应力腐蚀研究. 船舶物资与市场. 2024(02): 25-28 .
    5. 方乃文，黄瑞生，武鹏博，马一鸣，孙徕博，曹浩，邹吉鹏. 钛合金激光填药芯焊丝接头组织性能. 焊接学报. 2023(03): 61-69+132 . 本站查看
    6. 方乃文，黄瑞生，武鹏博，尹立孟，龙伟民，徐锴，曹浩，邹吉鹏. 钛合金窄间隙激光填丝焊接工艺及接头组织性能分析. 材料导报. 2023(10): 190-197 .
    7. 马寅，韩晓辉，李刚卿，杨志斌，宋东哲，靳月强. TC4钛合金激光-MIG复合焊接头组织性能. 电焊机. 2023(08): 93-97+114 .
    8. 樊浩，崔珊，陈文静，倪昱，惠媛媛. 激光功率对TC4钛合金激光-TIG复合焊焊缝成形与组织的影响. 应用激光. 2023(08): 48-54 .
    9. 樊浩，惠媛媛，崔珊，倪昱，李杰. TC4钛合金激光-TIG复合焊焊缝成形与组织研究. 热加工工艺. 2023(19): 123-127 .
    10. 苗金芳，王爱琴，吕逸帆，余巍，谢敬佩，柳培，廖志谦. TC4钛合金电子束连接组织与性能演变. 特种铸造及有色合金. 2023(11): 1485-1492 .
    11. 柳皓晨，范林，张海兵，王莹莹，唐鋆磊，白雪寒，孙明先. 钛合金深海应力腐蚀研究进展. 中国腐蚀与防护学报. 2022(02): 175-185 .
    12. 冯靖，吕雪岩，周晓锋，武少杰，程方杰. 热连轧高强钛合金厚壁管道的TIG工艺及组织和性能. 焊接. 2022(01): 8-13 .
    13. 庄明祥，赵安安，王浩军，李善良，龙健，张林杰. TC4钛合金电子束焊接头低周疲劳性能与断裂行为. 焊接. 2022(02): 39-45+55 .
    14. 方乃文，黄瑞生，谢吉林，曹浩，秦建，王善林，武鹏博，邹吉鹏. 大厚度TC4钛合金超窄间隙激光填丝焊接头组织性能研究. 电焊机. 2022(06): 25-34 .
    15. 张宇鹏，丁来法，Valerii Bilous，Sergii Akhonin，Khaskin Vladyslav，曾才有，梁晓梅. 厚板TC4钛合金电子束焊接头组织演变及力学性能. 电焊机. 2022(06): 87-92 .
    16. 苏金花，徐锴，武鹏博，谢吉林，邹吉鹏，冷冰. 钛及钛合金熔焊系列国家标准概述. 电焊机. 2022(06): 62-69 .
    17. 方乃文，郭二军，徐锴，尹立孟，黄瑞生，马一鸣，武鹏博. 钛合金激光填丝焊缝晶粒生长及相变原位观察. 中国有色金属学报. 2022(06): 1665-1672 .
    18. 王旭祥，祁文军，左小刚. 搭接率对TC4多道熔覆NiCrCoAlY热循环特性的影响. 应用激光. 2022(12): 45-52 .
    19. 巴一，师文庆，韩善果，黄进钰，黄江，谢玉萍，何宽芳. 不同离焦量对真空激光焊接TA2工业钛板的影响. 应用激光. 2021(03): 481-488 .
    20. 庄明祥，刘永强，刘波，王维贤，龙健，张林杰. TC4钛合金承重框双道双侧不等熔深EBW接头组织与性能研究. 稀有金属材料与工程. 2021(08): 2933-2940 .
    21. 赵盛举，祁文军，黄艳华，覃鑫. TC4激光熔覆NiCrCoAlY热循环特性及组织性能. 焊接学报. 2020(09): 89-96+102 . 本站查看

    Other cited types(9)

Catalog

    Get Citation
    PDF
    XML
    Article views (161) PDF downloads (14) Cited by(30)
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return