Advanced Search
MAO Zhiwei, HUANG Tao, XU Wei. Stress-strain analysis of rotary arc welding of corner joint based on external restraint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(3): 15-20. DOI: 10.12073/j.hjxb.2019400064
Citation: MAO Zhiwei, HUANG Tao, XU Wei. Stress-strain analysis of rotary arc welding of corner joint based on external restraint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(3): 15-20. DOI: 10.12073/j.hjxb.2019400064
shu

Stress-strain analysis of rotary arc welding of corner joint based on external restraint

  • School of Mechanical and Electrical Engineering, Nanchang University, Nanchang 330031, China

More Information
  • Received Date: December 24, 2017
    Graphical Abstract
    • Abstract
  • In order to study the residual strain distribution law of rotating arc welding, the workpiece deformation is controlled and the residual stress and strain of the workpiece under the two kinds of restraint models are compared and analyzed. Firstly, the three-dimensional multi-body coupling model composed of weldment, workstation and fixture is established by setting the contact relation between the models. Then, by setting the normal pressure and displacement constraints on the node area of the workpiece, the external restraint force based on the above two models, ANSYS software was used to simulate the deformation of the rotary arc welding. The residual stress and strain curves of the two models were obtained and verified by experiments. The results show that the strain curves of the welded parts of the three-dimensional multi-body coupling model are closer to the test results, and the residual strain range and peak value of the welds are relatively gentle, which can provide reference for optimizing the welding fixture to control the deformation of the rotary arc welding.
    • FullText(HTML)
    • References (21)
  • Lin Hairong, Wei Xing, Cheng Quan. Out-of-plane restraint of butt joint under restraint welding[J]. Transactions of the China Welding Institution, 2000, 21(4): 73 − 75
    蔺海荣, 魏 星, 程 泉. 拘束焊对接接头的平面外拘束力[J]. 焊接学报, 2000, 21(4): 73 − 75
    Lin Hairong, Wei Xing, Feng Weiming. Restraint length and out-of -plane restraint of t joint under restranint welding[J]. Transactions of the China Welding Institution, 2002, 23(4): 69 − 71, 76
    蔺海荣, 魏 星, 冯维明. 拘束焊T形接头的拘束长度与面外拘束力[J]. 焊接学报, 2002, 23(4): 69 − 71

    , 76
    刘 川, 张建勋, 牛 靖. 焊接动态拘束变形三维多体耦合数值模拟[J]. 机械工程学报, 2010, 46(6): 83 − 86
    Liu Chuan, Zhang Jianxun, Niu Jing. 3D multi-body coupling numerical simulation of welding dynamic distortion with restr-aints[J]. Journal of Mechanical Engineering, 2010, 46(6): 83 − 86
    张增磊, 史清宇, 鄢东洋, 等. 夹具拘束模型在焊接过程有限元分析中的建立及应用[J]. 金属学报, 2010, 46(2): 189 − 194
    Zhang Zenglei, Shi Qingyu, Yan Dongyang, et al. Establish-ment and application of fixture constraint modelsin finite element analysis of welding process[J]. Acta Metallurgica Sinica, 2010, 46(2): 189 − 194
    Li Jun, Yang Jianguo, Yan Dejun, et al. Effect of restraint condi- tion on hot cracking during welding of 2A12T4 aluminum alloy[J]. Transactions of the China Welding Institution, 2009, 30(7): 69 − 72
    Schenk T, Richardson I M. A study on the influence of clamping on welding distortion[J]. Computational Materials Science, 2009, 45(4): 999 − 1005.
    李 军, 杨建国, 闫德俊, 等. 2A12T4铝合金焊接时拘束条件对热裂纹的影响[J]. 焊接学报, 2009, 30(7): 69 − 72
    Xiao Xiaoming, Peng Yun, Zhang Jianxun, et al. Investigation of out-of-plane welding distortion in aluminumalloy welding with external restraint[J]. Transactions of the China Welding Institution, 2011, 32(5): 33 − 36
    Liu Zhenfei, Wang Lifang, Wu Chao, et al. Finite element analysis of the effect of copper jig on the welding thermal process and stress[J]. Welding Technology, 2015, 44(4): 13 − 17
    肖晓明, 彭 云, 张建勋, 等. 拘束控制铝合金焊接面外变形行为分析[J]. 焊接学报, 2011, 32(5): 33 − 36
    刘振飞, 王丽芳, 吴 超, 等. 有限元分析铜夹具对焊接热过程与应力的影响[J]. 焊接技术, 2015, 44(4): 13 − 17
    Zeng Zhong, Zhao Jianping. Numerical simulation about the influence of rectangular window restriction welding of 12MnNiVR steel on residual stress for large storage tank[J]. Electric Welding Machine, 2015, 45(12): 72 − 77
    曾 仲, 赵建平. 大型储罐用12MnNiVR钢窗口拘束焊接对残余应力影响的数值模拟[J]. 电焊机, 2015, 45(12): 72 − 77
    Jia Jianping, Shi Huifei, Peng Tao. Numerical simulation of rotating arc welding temperature field based on ANSYS[J]. Welding Technology, 2011, 40(6): 14 − 17
    Mao Zhiwei. Jiang Yinsong, Zhou Shaoling, et al Numerical simulation on stress field of corner joint heat source model[J]. Hot Working Technology, 2016, 45(3): 193 − 196.
    贾剑平, 施辉飞, 彭 桃. 基于ANSYS的旋转电弧焊接温度场的数值模拟[J]. 焊接技术, 2011, 40(6): 14 − 17
    毛志伟, 姜银松, 周少玲, 等. 角接接头热源模型的应力场数值模拟[J]. 热加工工艺, 2016, 45(3): 193 − 196
    • Related Articles

  • Related Articles

    [1]XIE Yuxin, GONG Yefei, GU Xinhao, CHEN Xiaobin, WANG Meng, XU Huigang. Research on weld surface defect detection method based on RGB-D feature fusion[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(12): 72-78. DOI: 10.12073/j.hjxb.20230712002
    [2]GUO Zhongfeng, LIU Junchi, YANG Junlin. Weld recognition based on key point detection method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(1): 88-93. DOI: 10.12073/j.hjxb.20230204001
    [3]WANG Rui, HU Yunlei, LIU Weipeng, LI Haitao. Defect detection of weld X-ray image based on edge AI[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(1): 79-84. DOI: 10.12073/j.hjxb.20210516001
    [4]LI Hexi, HAN Xinle, FANG Zaojun. A visual model of welding robot based on CNN deep learning[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(2): 154-160. DOI: 10.12073/j.hjxb.2019400060
    [5]GAO Weixin, HU Yuheng, WU Xiaomeng. A new algorithm for detecting defects of sub-arc welding x-ray image based on compress sensor theory[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(11): 85-88.
    [6]LI Xueqin, LIU Peiyong, YIN Guofu, JIANG Honghai. Weld defect detection by X-ray images method based on Fourier fitting surface[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2014, 35(10): 61-64.
    [7]SHAO Jiaxin, DU Dong, ZHU Xinjie, GAO Zhiling, WANG Chen. Weld defect detection of double sides weld based on X-ray digitized image[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (11): 21-24.
    [8]CHEN Ming, MA Yuezhou, CHEN Guang. Weld defects detection for X-ray linear array real-time imaging[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (6): 81-84.
    [9]CAI Guorui, DU Dong, TIAN Yuan, HOU Runshi, GAO Zhiling. Defect detection of X-ray images of weld using optimized heuristic search based on image information fusion[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (2): 29-32.
    [10]LIANG De-qun, SHEN San, YANG Hai-jun. Measurement of Deep Sclae on Weld Defects based on Point X-Pay Source[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2000, (3): 5-8.

  • Cited by

    Periodical cited type(19)

    1. 戴铮，刘骁佳，潘泉. 基于CCBFE-RCNN模型的焊缝X射线图像缺陷识别算法. 焊接学报. 2025(01): 24-33 . 本站查看
    2. 简珂，王帅，李强. 基于连通域分析的钢管焊缝缺陷检测方法. 测控技术. 2025(02): 11-17 .
    3. 李闯，马行，穆春阳，刘永鹿，秦政硕，张弘. 改进YOLOv3的轻量级铸件焊缝表面缺陷检测. 组合机床与自动化加工技术. 2024(01): 156-159+163 .
    4. 张婷，王登武. 基于空洞分层注意力胶囊网络的X射线焊缝缺陷识别方法. 宇航计测技术. 2024(02): 45-51 .
    5. 穆春阳，李闯，马行，刘永鹿，杨科，刘宝成. 改进YOLOv7-tiny的轻量化大型铸件焊缝缺陷检测. 组合机床与自动化加工技术. 2024(07): 156-160 .
    6. 傅留虎. 基于轻量化特征增强网络的焊缝缺陷检测方法. 焊接. 2024(07): 38-49+57 .
    7. 李国栋，吴志生，彭甫镕，郝康将，昝晓亮，郭威. 基于有监督对比学习的焊缝缺陷X射线检测方法. 焊接. 2024(07): 7-14 .
    8. 苏志威，黄子涵，邱发生，郭朝阳，殷晓芳，邬冠华. 基于改进YOLOv8的航空铝合金焊缝缺陷检测方法. 航空动力学报. 2024(06): 121-129 .
    9. 宋杰三. 基于改进Yolov8的焊缝缺陷检测研究. 中国设备工程. 2024(14): 196-199 .
    10. 李兴红. 基于深度学习的液氯罐车射线图像缺陷自动识别研究. 中国高新科技. 2024(12): 15-17 .
    11. 张小刚，俞东宝，汤慧，朱永利. 基于深度学习的X射线燃料棒端塞缺陷自动检测方法研究. 原子能科学技术. 2024(08): 1767-1776 .
    12. 贾韶辉，李亚平，高炜欣，彭云超，张新建，王玉霞. 基于X射线图像与稀疏描述的管道环焊缝缺陷自动识别法. 油气储运. 2024(09): 1048-1055+1079 .
    13. 张睿，李吉. 多级多尺神经网络自搜索的焊缝缺陷语义分割. 计算机辅助设计与图形学学报. 2024(11): 1750-1760 .
    14. 谢雨欣，龚烨飞，谷心浩，陈晓彬，王萌，徐惠钢. 基于RGB-D特征融合的焊缝表面缺陷检测方法. 焊接学报. 2024(12): 72-78 . 本站查看
    15. 张睿，高美蓉，傅留虎，张鹏云，白晓露，赵娜. 基于多域多尺度深度特征自适应融合的焊缝缺陷检测研究. 振动与冲击. 2023(17): 294-305+313 .
    16. 郑孝干，杨毅豪，林啸，吕雷，肖毓勇，黄潞璐. 基于AI的输电线路导线断散股缺陷检测方法. 电工技术. 2023(20): 69-71+74 .
    17. 田伟倩，朱华兵，张淋，胡斌. 基于卷积神经网络的工业缺陷检测研究进展. 中国特种设备安全. 2023(12): 1-7 .
    18. 邓智超，颜润明，杨蕙同，陈浩林，赖锦祥，雷亮. 基于改进残差网络的多视图焊点缺陷检测. 焊接学报. 2022(03): 56-62+116 . 本站查看
    19. 杨国威，张金丽. 基于光栅投影的焊后焊缝表面三维测量. 焊接学报. 2022(04): 100-105+112+119-120 . 本站查看

    Other cited types(17)

Catalog

    Get Citation
    PDF
    XML
    Article views (156) PDF downloads (10) Cited by(36)
    Turn off MathJax
    Article Contents
    Abstract
    References
    Related Articles

    Website Copyright © Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseTel：0451-86323218Address：No. 2077, Chuangxin Road, Songbei District, Harbin

    Supported by: Beijing Renhe Information Technology Co. Ltd    Baidu Analytics

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return