Advanced Search
HUANG Shuang, YANG Xiaoyi, CHEN Hui, ZHU Zongtao, HUANG Ruisheng, LI Liqun. Analysis of deformation and stress of scanning laser wire filling welded 5A06 aluminum alloy joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(2): 87-92. DOI: 10.12073/j.hjxb.20190220001
Citation: HUANG Shuang, YANG Xiaoyi, CHEN Hui, ZHU Zongtao, HUANG Ruisheng, LI Liqun. Analysis of deformation and stress of scanning laser wire filling welded 5A06 aluminum alloy joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(2): 87-92. DOI: 10.12073/j.hjxb.20190220001

Analysis of deformation and stress of scanning laser wire filling welded 5A06 aluminum alloy joint

More Information
  • Received Date: February 19, 2019
  • Available Online: July 12, 2020
  • Based on the thermo-elastic-plastic theory and the SYSWELD finite element analysis software, the finite element model of the scanning laser wire filling multi-layer and multi-pass welded joint of 5A06 aluminum alloy was established. The simulated results of temperature field, residual stress and deformation were studied and verified by experiments. The results show that the heat input of each pass of the narrow gap scanning laser wire filling welding is small, which cannot lead to the grain growth in heat affected zone. The maximum transverse residual stress appears in the area of the weld metal near the lower surface, which is about 130 MPa. The longitudinal residual stress of weld metal near the upper surface is the largest. The residual stress value in the thickness direction is small. By comparing with the measured values, the simulated values of residual stress and deformation are basically consistent with the measured values, which means the residual stress distribution and post-welding deformation of the joints can be predicted and analyzed.
  • Chang Y, Lei Z, Wang X, et al. Characteristic of laser-MIG hybrid welding with filling additional cold wire for aluminum alloy[J]. China Welding, 2018, 27(3): 35 − 41.
    Peng G, Li L, Wang J, et al. Effect of subatmospheric pressures on weld formation and mechanical properties during disk laser welding of 5A06 aluminium alloy[J]. J. Mater. Process. Technol, 2020, 277: 116457.
    Zhao Y, Zhan X, Gao Q, et al. Research on the microstructure characteristic and tensile property of laser-MIG hybrid welded joint for 5A06 aluminum alloy[J]. Metals and Materials International, 2020, 26(3): 346 − 359.
    汪汉萍, 杨晓益, 陈辉, 等. 130 mm铝合金扫描激光填丝焊接头微区组织和性能[J]. 焊接学报, 2019, 40(11): 87 − 92.

    Wang Hanping, Yang Xiaoyi, Chen Hui, et al. Micro-area organization and performance of 130 mm Al alloy scanning laser filler wire welding joint[J]. Transactions of the China Welding Institution, 2019, 40(11): 87 − 92.
    Zhang X D, Chen W Z. Improvement of weld quality using a weaving beam in laser welding[J]. Journal of Materials Science & Technology, 2004, 20(5): 633 − 636.
    张增磊. 铝合金焊接应力变形数值模拟研究及应用[D]. 北京: 清华大学, 2009.
    张建强, 张国栋, 赵海燕, 等. 铝合金薄板焊接应力三维有限元模拟[J]. 焊接学报, 2007, 28(6): 5 − 9.

    Zhang Jianqiang, Zhang Guodong, Zhao Haiyan, et al. 3D-FEM numerical simulation of welding stress in thin aluminum alloy plate[J]. Transaction of the China Welding Institution, 2007, 28(6): 5 − 9.
    李玉龙, 张华, 张光云, 等. 基于TIG堆焊技术的低碳钢零件精密快速成形[J]. 焊接学报, 2009, 30(9): 37 − 40.

    Li Yulong, Zhang Hua, Zhang Guangyun, et al. Precision rapid prototyping of low carbon steel parts based on TIG surfacing technology[J]. Transactions of the China Welding Institution, 2009, 30(9): 37 − 40.
    Lu L, Zhu S, Zhao Z, et al. Numerical simulation of residual stresses in aluminum alloy welded joints[J]. Journal of Manufacturing Processes, 2020, 50: 380 − 393.
    Asadi P, Alimohammadi S, Kohantorabi S, et al. Effects of material type, preheating and weld pass number on residual stress of welded steel pipes by multi-pass TIG welding (C-Mn, SUS304, SUS316)[J]. Thermal Science and Engineering Progress, 2020, 16: 100462.
    李振江. 基于SYSWELD 的焊接接头温度场和残余应力场研究[D]. 北京: 北京交通大学, 2010.
    Dean D, Shoichi K. Numerical simulation of welding temperaturefield, residual stress and deformation induced by electro slagwelding[J]. Computational Materials Science, 2012, 62: 23 − 34.
  • Related Articles

    [1]LI Lupeng, ZHANG Gang, ZHU Zhenwen, REN Ziyou, SHI Yu, FAN Ding. Effect of wire feeding mode on additive forming precision of double-pulsed TIG process with stepped filling wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(9): 31-37. DOI: 10.12073/j.hjxb.20211207004
    [2]WANG Tianqi, ZHANG Hongyu, GENG Donghan, LI Liangyu, YANG Zhuang. Research on forming technology of metal truss structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(11): 25-30. DOI: 10.12073/j.hjxb.20200225001
    [3]JIN Junlong, GUO Delun, LIU Qi, ZHANG Tiancang, JI Yajuan. Microstructure and mechanical properties of linear friction welding joint of TC17 titanium alloy fabricated by laser forming[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(6): 126-130. DOI: 10.12073/j.hjxb.2019400166
    [4]WANG Xiaoguang, LIU Fencheng, FANG Ping, WU Shifeng. Forming accuracy and properties of wire arc additive manufacturing of 316L components using CMT process[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(5): 100-106. DOI: 10.12073/j.hjxb.2019400135
    [5]DUAN Mengwei, PENG Yong, ZHOU Qi, QIANG Wei. Micro-deformation P-TIG wire and arc addictive manufacture under water bath[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(9): 113-116. DOI: 10.12073/j.hjxb.2018390235
    [6]ZOU Li, YANG Xinhua, SUN Yibo, DENG Wu. Fatigue life prediction of aluminum alloy welded joint based on variable precision rough set[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (4): 65-68.
    [7]LU Zhongliang, LI Dichen, LU Bingheng, ZHANG Anfeng. Application of LS-SVM network in LDF forming process[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (12): 9-12.
    [8]KONG Liang, YU Hailiang, JIN Xin, WU Yixiong. Quantitative analysis method of geometrical precision quality on precision welding structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (11): 85-88.
    [9]ZHAO Ming, ZHAI Lei, SUN Yongxing. Improvement on numerical analysis precision of surface deformation of molten pool in fully-penetrated GTAW[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (11): 21-24.
    [10]LI Wenhang, CHEN Shanben, WANG Jiayou, YANG Feng. Modeling method for pulsed GTAW welding process based on variable precision rough set[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (7): 57-59,63.

Catalog

    Article views (543) PDF downloads (30) Cited by()

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return