Advanced Search
ZHU Lin, WU Jiefeng, LIU Zhihong. The welding deformation control of large complex heavy-load vacuum chamber window collar rings[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(11): 6-10. DOI: 10.12073/j.hjxb.2018390263
Citation: ZHU Lin, WU Jiefeng, LIU Zhihong. The welding deformation control of large complex heavy-load vacuum chamber window collar rings[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(11): 6-10. DOI: 10.12073/j.hjxb.2018390263

The welding deformation control of large complex heavy-load vacuum chamber window collar rings

More Information
  • Received Date: May 08, 2017
  • In order to obtain high manufacturing precision, CFETR window collar ring is welded into a integrity by EBW which has features of higher precision, smaller deformation than other fusion welding methods. According to the inherent strain theory, the inherent strain of EBW welding is calculated, then the result is imported into software. Simulation of welding deformation of four kinds of collar ring welding program without clamp is to determine the optimal welding sequence and fixture constraints, and then the simulation of welding deformation of four kinds of collar ring welding program with clamp were done. The results show that window collar with a different welding sequence results in different welding deformation. Fixture constraint can effectively reduce welding deformation. The results provide a reference for the actual welding process of window collar ring.
  • Martínez-O?a R, García A, Pérez M C, et al. Ultrasonic inspections in the fabrication of the ITER vacuum vessel sectors[J]. Fusion Engineering & Design, 2013, 88(9-10): 2155 ? 2159.
    邱励俭. 纵观国际核聚变进展探讨中国核聚变发展的道路[J]. 力学进展, 1999, 29(4): 471 ? 481
    Qiu Lijian. The way of development magnetic fusion energy in China[J]. Advances in Mechanics, 1999, 29(4): 471 ? 481
    Martín-Menéndez C, Rodríguez E, Ottolini M, et al. Analysis of the effect of the electron-beam welding sequence for a fixed manufacturing route using finite element simulations applied to ITER vacuum vessel manufacture[J]. Fusion Engineering & Design, 2016, 104: 84 ? 92.
    Caixas J, Guirao J, Bayon A, et al. Weld distortion prediction of the ITER vacuum vessel using finite element simulations[J]. Fusion Engineering & Design, 2013, 88(9-10): 2011 ? 2014.
    Yi H J, Kim J Y, Yoon J H, et al. Investigations on welding residual stress and distortion in a cylinder assembly by means of a 3D finite element method and experiments[J]. Journal of Mechanical Science and Technology, 2011, 25(12): 3185 ? 3193.
    Bilenko G A. Use of the program SYSWELD to analyze residual stresses and strains after the welding of pressure vessels[J]. Metallurgist, 2012, 56(7-8): 565 ? 569.
    陈建波, 罗 宇, 龙 哲. 大型复杂结构焊接变形热弹塑性有限元分析[J]. 焊接学报, 2008, 29(4): 69 ? 72
    Chen Jianbo, Luo Yu, Long Zhe. Thermal elastic plastic finite element analysis of welding deformation of large complex structures[J]. Transactions of the China Welding Institution, 2008, 29(4): 69 ? 72
    Zhu L, Wu J, Liu Z, et al. Design of electron beam welding vacuum chamber for collar rings in CFETR windows[J]. Journal of Fusion Energy, 2017, 36(1-2): 1 ? 7.
    汪建华, 陆 皓. 预测焊接变形的残余塑性应变有限元方法[J]. 上海交通大学学报, 1997, 31(4): 53 ? 56
    Wang Jianhua, Lu Hao. FEM on prediction of welding deformations based on residual plastic strains[J]. Journal of Shanghai Jiaotong University, 1997, 31(4): 53 ? 56
    汪建华, 陆 皓, 魏良武. 固有应变有限元法预测焊接变形理论及其应用[J]. 焊接学报, 2002, 23(6): 36 ? 40
    Wang Jianhua, Lu Hao, Wei Liangwu. Prediction of welding distortions based on theory of inherent strain by FEM and its application[J]. Transactions of the China Welding Institution, 2002, 23(6): 36 ? 40
  • Related Articles

    [1]ZHANG Hengming, SHI Yu, LI Chunkai, GU Yufen, ZHU Ming. Effect of electrode polarity on droplet transfer and spatter mechanism in CMT arc welding with fine diameter self-shielded flux cored wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2021, 42(8): 75-81. DOI: 10.12073/j.hjxb.20210419001
    [2]ZHANG Hengming, SHI Yu, LI Chunkai, GU Yufen, ZHU Ming, CI Wenjuan. Effect of process parameters on welding fume of self-shielded flux cored wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(11): 31-37. DOI: 10.12073/j.hjxb.20200108001
    [3]JIA Hua, LIU Zhengjun, LI Meng, ZONG Lin. Microstructure and properties of Fe-Cr-C-B-W alloy by self-shielded flux-cored wire open-arc surfacing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(3): 86-90. DOI: 10.12073/j.hjxb.20190506002
    [4]GU Yufen, XIE Jinlong, ZHANG Hengming, SHI Yu. Sensitivity analysis of process parameters of self-shielded flux cored wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(10): 25-30. DOI: 10.12073/j.hjxb.2019400258
    [5]SONG Shaopeng, LI Zhuoxin, LI Guodong, SHI Chuanwei. Analysis on low temperature toughness of self-shielded flux cored wire used for pipeline[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (6): 68-72.
    [6]LIU Haiyun, LI Zhuoxin, SHI Yaowu. Evaluation on operational performance of self-shielded flux cored wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (5): 101-104.
    [7]PAN Chuan, YU Ping, TIAN Zhilin, XUE Zhenkui. Mechanical properties and microstructure of X70 butt joint welded by self-shielded flux cord wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (11): 93-96.
    [8]PAN Chuan, YU Ping, XUE Zhenkui, TIAN Zhiling. Mechanism and influencing factors of spatter formation with self-shielded flux cored wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (8): 108-112.
    [9]YU Ping, PAN Chuan, XUE jin. Effect of fluoride on welding technology and P,Si controlling in deposited metal of self-shielded flux cored wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (6): 69-72.
    [10]YU Ping, PAN Chuan, XUE Jin. Effect of Fe2O3 on self-shielded flux cored wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2004, (2): 91-94,98.
  • Cited by

    Periodical cited type(1)

    1. 刘德政,李炎,罗静,王友. T型焊接接头弯曲疲劳寿命预测方法. 塑性工程学报. 2021(01): 172-178 .

    Other cited types(1)

Catalog

    Article views (670) PDF downloads (5) Cited by(2)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return