Advanced Search
WU Xiangyang, ZHANG Zhiyi, QI Weichuang, TIAN Renyong, SHI Chunyuan. Optimization of narrow groove plasma-MAG hybrid welding process parameters[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(5): 116-119. DOI: 10.12073/j.hjxb.20170526
Citation: WU Xiangyang, ZHANG Zhiyi, QI Weichuang, TIAN Renyong, SHI Chunyuan. Optimization of narrow groove plasma-MAG hybrid welding process parameters[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(5): 116-119. DOI: 10.12073/j.hjxb.20170526

Optimization of narrow groove plasma-MAG hybrid welding process parameters

More Information
  • Received Date: June 02, 2015
  • The side-axis plasma-MAG hybrid welding process with V-style 30° narrow angles was conducted to solve the problems of the MAG welding deformation and the back shaping of the root weld bead for bogie frame. In this paper, the butt plate of SMA490BW weathering steel was regarded as the research object. A mathematical relationship model was established between the plasma current, MAG current, welding speed, plasma gas flow which affect the weld penetration and the penetration, back reinforcement of root pass based on response surface method, and by means of this model, the influence of the plasma-MAG hybrid welding process parameters to the weld penetration capability was analyzed, so as to get the suitable hybrid welding process parameters. Compared with the ordinary MAG welding process, the narrow-groove plasma-MAG welding process is able to ensure the full penetration of weld root and to reduce welding deformation of the joint effectively.
  • Kim J S, Kim N P, Han S H. Experimental study on the structural safety assessment of the tilting bolster frame[J]. Key Engineering Materials, 2006, 321-323: 603-606.
    崔晓芳, 马 君, 兆文忠. 高速动力车转向架构架焊接变形的数值分析研究[J]. 铁道学报, 2006, 26(3): 31-35. Cui Xiaofang, Ma Jun, Zhao Wenzhong. Numerical simulation study of welding deformation in the bogie frame of the high-speed locomotive[J]. Journal of the China Railway Society, 2006, 26(3): 31-35.
    王长春, 杜 兵. 等离子-MIG/MAG复合热源焊接技术研究与应用[J]. 焊接, 2009, 10(12): 62-64. Wang Changchun, Du Bing. Research and application of plasma-MIG/MAG hybrid welding technology[J]. Welding, 2009, 10(12): 62-64.
    阙福恒, 王振民. 等离子-MIG焊的研究进展[J]. 电焊机, 2013, 43(3): 28-30. Que Fuheng, Wang Zhenmin. Research progress in the plasma-MIG welding[J]. Electric Welding Machine, 2013, 43(3): 28-30.
    Kim D, Rhee S, Papk H. Modelling and optimization of a GMA welding process by genetic algorithm and response surface methodology[J]. International Journal of Production Research, 2002, 40(7): 1699-1711.
    洪 波, 陈 宇, 李湘文, 等. 基于响应面法的埋弧焊磁控传感器参数优化[J]. 焊接学报, 2015, 36(3): 14-17. Hong Bo, Chen Yu, Li Xiangwen, et al. Optimization of magnetic-control sensor parameters of submerged arc welding based on response surface method[J]. Transactions of the China Welding Institution, 2015, 36(3): 14-17.
    王万中. 试验的设计与分析[M]. 北京: 高等教育出版社, 2004.
  • Related Articles

    [1]YIN Chi, GUO Yonghuan, FAN Xiying, ZHU Zhiwei, SONG Haoxuan, ZHANG Liang. Multi-objective optimization of aluminum copper laser welding parameters based on BKA-GBRT and MOSPO[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(11): 140-144. DOI: 10.12073/j.hjxb.20240721002
    [2]WANG Qun, YU Yang, QIAN Zhiqiang. Optimization of process parameters for electron beam butt welding of HR-2 hydrogen resistant steel based on response surface method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(4): 50-57. DOI: 10.12073/j.hjxb.20220522001
    [3]NIE Xin1, ZHU Weiqiang1, CAI Hongfeng2, CHEN Huanhuan1. Optimization of resistance spot welding parameters based on load of welding spot[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(5): 114-120. DOI: 10.12073/j.hjxb.2018390135
    [4]ZHANG Dong1,2, CHEN Maoai1, WU Chuansong1. Optimization of waveform parameters for high speed CMT welding of steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(1): 118-122. DOI: 10.12073/j.hjxb.2018390027
    [5]HONG Bo, CHEN Yu, LI Xiangwen, ZHU Yafei. Optimization of magnetic-control sensor parameters of submerged arc welding based on response surface method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(3): 14-17.
    [6]ZHAO Lihua, ZHANG Kailin. Influence of heat sink on welding residual deformation and optimization analysis of parameters of heat sink[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2012, (1): 37-40.
    [7]WANG Hongxiao, SHI Chunyuan, WANG Chunsheng, WANG Ting. Optimization of laser welding parameters of stainless steel vehicle body based on response surface methodology[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2010, (10): 69-72.
    [8]SHU Fuhua. Friction welding technological parameter optimization based on LSSVM and AFSA[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (12): 104-108.
    [9]ZHANG Jianjun, LI Wushen, DI Xinjie, WU Qiang. Prediction of performance of heat affected zone and optimization on welding parameters of 07MnNiCrMoVDR steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (3): 29-32.
    [10]Gang Tie, Takayoshi OHJI. On-line idcntification of mathematical model parameters and selection of optimized welding parameters[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1992, (4): 225-230.
  • Cited by

    Periodical cited type(3)

    1. 陶旭阳,何建萍,徐磊. 超薄板脉冲微束等离子弧焊熔池振荡频率特征. 轻工机械. 2020(03): 24-27+32 .
    2. 陶旭阳,何建萍,徐磊. 基于LabView脉冲微束等离子弧焊熔池振荡信息提取. 智能计算机与应用. 2020(03): 371-374 .
    3. 顾玉芬,席保龙,李春凯,石玗,代悦,丁彬. 基于熔池振荡的GTAW熔透实时传感与控制. 电焊机. 2020(12): 5-8+108 .

    Other cited types(7)

Catalog

    Article views (724) PDF downloads (370) Cited by(10)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return