Advanced Search
LIANG Wei, GUO Kefeng, GONG Yi, BIAN Gongwen. High precision prediction method of residual stress and welding distortion of aluminum alloy sheet[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(5): 58-62. DOI: 10.12073/j.hjxb.20170513
Citation: LIANG Wei, GUO Kefeng, GONG Yi, BIAN Gongwen. High precision prediction method of residual stress and welding distortion of aluminum alloy sheet[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(5): 58-62. DOI: 10.12073/j.hjxb.20170513

High precision prediction method of residual stress and welding distortion of aluminum alloy sheet

More Information
  • Received Date: May 04, 2015
  • In this paper, a new material model with considering softening phenomena in aluminum alloy welded joint was developed to accurately calculate welding residual stress and deformation. In the current study, the welding residual stress and distortion in a 6061 aluminum alloy bead-on joint performed by TIG welding process was simulated by using the developed computational approach. Meanwhile, the out-of-plane deformations were measured by experiment, and the measurements were used to verify the numerical results. The numerical results show that softening effect has a significant influence on longitudinal residual stress, which has a limited influence on transverse residual stress. It seems that the softening effect could only influence on welding deformation.
  • Ueda Y, Murakawa H, Ma L, Welding Deformation and Residual Stress Prevention[M]. Amsterdam: Elsevier, 2012.
    王 煜, 赵海燕, 吴 甦, 等. 电子束焊接数值模拟中分段移动双椭球热源模型的建立[J]. 机械工程学报, 2004, 40(2): 165-169. Wang Yu, Zhao Haiyan, Wu Su, et al. Establishment of segmented moving double ellipsoid heat source model in electron beam welding numerical simulation [J]. Chinese Journal of Mechanical Engineering, 2004, 40(2): 165-169.
    刘黎明, 迟鸣声, 宋 刚, 等. 镁合金激光-TIG复合热源焊接热源模型的建立及其数值模拟[J]. 机械工程学报, 2006, 42(2): 82-86. Liu Liming, Chi Mingsheng, Song Gang, et al. Numerical simulation of AZ31B magnesium alloy laser-TIG hybrid welding with new heat source model [J]. Chinese Journal of Mechanical Engineering, 2006, 42(2): 82-86.
    Deng D, Murakawa H. Prediction of welding residual stress in multi-pass butt-welded modified 9Cr-1Mo steel pipe considering phase transformation effects [J]. Computational Materials Science, 2006(37): 209-219.
    胥国祥, 杜宝帅, 董再胜, 等. 厚板多层多道焊温度场的有限元分析[J]. 焊接学报, 2013, 34(5): 87-90,117. Xu Guoxiang, Du Baoshuai, Dong Zaisheng, et al. Finite element analysis of temperature field in multi-pass welding of thick steel plate [J]. Transactions of the China Welding Institution, 2013, 34(5): 87-89,117.
    Sun J S, Wu C S. The effect of welding heat input on the weld pool behavior in MIG welding [J]. Science in China (Series E), 2002, 45(3): 292-299.
    张增磊, 史清宇, 刘 园, 等. 焊接数值模拟材料新模型的建立及应用[J]. 焊接学报, 2009, 30(2): 45-48, 155. Zhang Zenglei, Shi Qingyu, Liu Yuan, et al. Establishment and application of material models for numerical simulation of welding process [J]. Transactions of the China Welding Institution, 2009, 30(2): 45-48,155.
    张建强, 张国栋, 赵海燕, 等. 铝合金薄板焊接应力三维有限元模拟[J]. 焊接学报, 2007, 28(6): 5-9. Zhang Jianqiang, Zhang Guodong, Zhao Haiyan, et al. 3D-FEM numerical simulation of welding stress in thin aluminum alloy plate[J]. Transactions of the China Welding Institution, 2007, 28(6): 5-9.
    叶延洪, 何 静, 蔡建鹏, 等. 6061-T651铝合金薄板接头的焊接变形[J]. 中国有色金属学报, 2014, 24(10): 2435-2442. Ye Yanhong, He Jing, Cai Jianpeng, et al. Welding deformation of 6061-T651 AL alloy thin-plate joints [J]. The Chinese Journal of Nonferrous Metals, 2014, 24(10): 2435-2442.
    岳红杰, 赵海燕, 蔡志鹏, 等. 薄壁铝合金结构焊接应力变形数值模拟[J]. 机械工程学报, 2005, 41(2): 223-227. Yue Hongjie, Zhao Haiyan, Cai Zhipeng, et al. Welding residual stress and distortion simulation of thin aluminum structures [J]. Chinese Journal of Mechanical Engineering, 2005, 41(2): 223-227.
    鄢东洋, 史清宇, 吴爱萍, 等. 焊接数值模拟中以温度为控制变量的高效算法[J]. 焊接学报, 2009, 30(8): 77-80,117. Yan Dongyang, Shi Qingyu, Wu Aiping, et al. A high-efficient welding simulation method based on welding temperature [J]. Transactions of the China Welding Institution, 2009, 30(8): 77-80, 117.
    朱 浩, 陈 强, 陈剑虹. 热影响区几何尺寸对铝合金焊接接头变形及强度影响规律[J]. 焊接学报, 2012, 33(5): 77-81, 117. Zhu Hao, Chen Qiang, Chen Jianhong. Influence rule of HAZ geometrical dimension to aluminum alloy joint' deformation and strength [J]. Transactions of the China Welding Institution, 2012, 33(5): 77-81,117.
    吕晓春, 雷 振, 张 健, 等. 高速列车6005A-T6铝合金焊接接头软化分析[J]. 焊接学报, 2014, 35(8): 25-29, 114. Lv Xiaochun, Lei Zhen, Zhang Jian, et al. Study on the softening of 6005A-T6 aluminum alloy welding joints for high-speed train [J]. Transactions of the China Welding Institution, 2014, 35(8): 25-19,114.
    王宗茂, 王建平, 吴 飞. 6061铝合金焊接变形的数值分析[J]. 山东机械, 2004(6): 36-38. Wang Zongmao, Wang Jianping, Wu Fei. Numerical analysis on welding deformation of 6061 aluminum alloy[J]. Modern Manufacturing Technology and Equipment, 2004(6): 36-38.
    朱 亮, 陈剑虹. 力学性能不均匀焊接接头的强度预测[J]. 焊接学报, 2005, 26(5): 13-16. Zhu Liang, Chen Jianhong. Prediction of tensile properties of welded joint with mechanical heterogeneity[J]. Transactions of the China Welding Institution, 2005, 26(5): 13-16.
    Zuo X K, Chao Y J. Effects of temperature-dependent material properties on welding[J]. Computers and Structures, 2002, 80(11): 967-976.
  • Cited by

    Periodical cited type(0)

    Other cited types(3)

Catalog

    Article views (422) PDF downloads (293) Cited by(3)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return