Advanced Search
ZHU Zhiming, FAN Kaiguo, LIU Han, WANG Yongdong. Influence of residual stress on drop-weight test performance of rail welded joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(4): 55-58. DOI: 10.12073/j.hjxb.20170413
Citation: ZHU Zhiming, FAN Kaiguo, LIU Han, WANG Yongdong. Influence of residual stress on drop-weight test performance of rail welded joint[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(4): 55-58. DOI: 10.12073/j.hjxb.20170413

Influence of residual stress on drop-weight test performance of rail welded joint

More Information
  • Received Date: March 24, 2015
  • The residual stress distributions of rail joint welded by narrow-gap arc welding are measured before and after heat treatment and are compared, and then the influence of welding residual stress on the drop-weight test performance of rail welded joint is analyzed by combining the drop-weight test results with fracture appearance. The experimental results show that, there exists a comparative large residual tensile stress in the parts of web and jaw of rail welded joint before heat treatment, where the crack source forms easily under the action of shock load from drop weight, afterwards, the crack extends and propagates to base metal along the rail web, until the rail welded joint ruptures. The maximum value of residual stress in rail welded joint declines 1/2~2/3 after heat treatment, the resistant capability of rail welded joint to shock load is improved significantly, and the rail welded joint ruptures vertically along the weld center or heat affected zone during drop weight test. When there is larger residual stress within rail welded joint, the crack is easy to generate and accelerating propagate in the part existing larger residual stress under the action of shock load from drop weight, and resulting in final fracture.
  • 潘建华. 钢轨内残余应力的危害及评价方法[J]. 铁道物资科学管理, 1997, 90(5): 33-34. Pan Jianhua. Harms of the residual stress in the rail and its evaluation methods[J]. Railway Materials Management, 1997, 90(5): 33-34.
    李 国, 杨贵全. 钢轨残余应力测试方法: 中国, CN103234666A[P]. 2013-08-07.
    TB/T 2344-2012. 中华人民共和国铁道行业标准[S]. 北京: 中华人民共和国铁道部, 2012.
    Tawfik D. Verification of residual stresses in flash-butt-weld rails using neutron diffraction[J]. Physica B, 2006, 385(11): 894-896.
    Skyttebol A. Fatigue crack growth in a welded rail under the influence of residual stresses[J]. Engineering Fracture Mechanics, 2005, 72(2): 271-285.
    Tawfik D. Experimental and numerical investigations: alleviating tensile residual stresses in flash-butt welds by localized rapid post-weld heat treatment[J]. Journal of Materials Processing Technology, 2008, 196(1): 279-291.
    TB/T 1632.2~4-2005. 中华人民共和国铁道行业标准[S]. 北京: 中华人民共和国铁道部, 2005.
    董平禹, 杨来顺. 钢轨焊接中落锤试验的探讨[J]. 铁道建筑, 2005, (8): 67-68. Dong Pingyu, Yang Laishun. Discussion on drop hammer test used for inspection of rail welding quality[J]. Railway Engineering, 2005(8): 67-68.
    詹新伟, 周清跃. 钢轨轨底残余应力限定值的研究[J]. 铁道技术监督, 2000, 28(12): 9-11. Zhan Xinwei, Zhou Qingyue. Research of rail base residual stress limit value[J]. Railway Quality Control, 2000, 28(12): 9-11.
    刘正文. 高速无缝线路钢轨窄间隙自动化电弧焊接关键技术研究[D]. 北京: 清华大学, 2010.
    顾唯明. 用钻孔应变测量决定残余应力的标准方法—ASTM标准: E837—81[J]. 机械强度, 1986, 8(1): 40-43+81. Gu Weiming. The standard method of residual stress measurement by borehole—ASTM Standard: E837—81[J]. Journal of Mechanical Strength, 1986, 8(1): 40-43+81.
  • Related Articles

    [1]TANG Guoxi, ZHU Liang, ZHANG Aihua, ZHOU Hui, GUO Ning, ZHOU Yi. Analysis of interaction mechanism between feeding flux sheet and arc in ultra-narrow gap welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(3): 54-60. DOI: 10.12073/j.hjxb.20220429002
    [2]Wenji Liu, Zhenyu Guan, Liangyu Li, Jianfeng Yue. Development of a narrow gap welding experiment system for oscillating arc sensing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION.
    [3]ZHANG Qi, LI Li, SONG Hongtu, DING Wei, WANG Yingying. Study on flash butt welding process of rail and joint hammer impact test[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(3): 95-98.
    [4]LI Yuanbo, ZHU Liang. Heating characteristic of constricting TIG arc with insulating plate in narrow gap welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (7): 51-54.
    [5]JIANG Wenchun, WANG Bingying, GONG Jianming. Development of welding residual stress during post-welding heat treatment[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2011, (4): 45-48.
    [6]ZHENG Shaoxian, ZHU Liang, ZHANG Xulei, CHEN Jianhong. Heating characteristic of constricting arc with flux strips in ultra- narrow gap welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (5): 57-60,64.
    [7]JI Shude, ZHANG Liguo, FANG Hongyuan, LIU Xuesong. Analysis on runner welding residual stress affected by local heating[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2007, (4): 97-100.
    [8]WANG Jia-you, GUO Hong-bin, YANG Feng. A new rotating arc process for narrow gap MAG welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2005, (10): 65-67.
    [9]Wu Qidong. THE MAGNETIC CONTROL OF TIG ARC IN NARROW GAP WELDING[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1983, (4): 171-176.
    [10]Wu Qidong. ELECTRIC FIELD DISTRIBUTION OF TIG ARC IN NARROW GAP[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1983, (1): 39-54.
  • Cited by

    Periodical cited type(3)

    1. 饶德林,张瑞尧,S.Paddea,张书彦. 非均匀残余应力的钻孔法测量原理及应用. 中国测试. 2024(S1): 166-170 .
    2. 苏昊,周蠡,张超. 大口径复合材料顶管接头应力分布模拟仿真. 粘接. 2024(09): 79-82 .
    3. 潘寿虎,陈国仓,申东滨,倪俊国,秦璐璐. 动态汽车衡型式评价中关于“零点问题”的分析. 计量与测试技术. 2024(11): 74-75+78 .

    Other cited types(2)

Catalog

    Article views (302) PDF downloads (332) Cited by(5)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return