强制冷却对电渣焊接头温度场影响的数值模拟
Numerical simulation of welding temperature field of electro slag welding with forced cooling
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摘要: 为了研究强制冷却对箱型柱中腹板与隔板处电渣焊接头的热影响区宽度、高温停留时间和Δt8/5时间的影响,以MSC.Marc软件为平台,开发了用于电渣焊接头温度场计算的有限元方法. 在该有限元模型中,采用半椭球等密度移动热源模型和实测得到的低合金高强度钢SM490A材料的高温热物理性能参数,计算了电渣焊接头在空冷、铜冷和水冷等3种冷却条件下的温度场. 同时,采用试验方法实测了空冷条件下电渣焊接头典型位置的热循环曲线. 结果表明,计算得到的热循环曲线与实测结果十分吻合,验证了所开发的数值计算方法的妥当性. 通过对比3种冷却条件下的计算结果发现,电渣焊接头在铜冷和水冷条件下, 热影响区的宽度较空冷条件下明显减小,高温停留时间大幅短缩,同时Δt8/5时间也显著缩短了.Abstract: In order to clarify the influence of forced cooling on the width of heat affected zone(HAZ) and Δt8/5 of electro slag welding(ESW),a computational approach based on MSC.Marc software was developed to predict the welding temperature field. In the proposed approach, welding temperature field induced by ESW under varying cooling conditions (air, copper and water cooling) were computed by using a half ellipsoid volumetric heat source model with uniform density and the temperature-dependent thermo-physical properties of SM490A was obtained from experiment. In addition, the thermal cycles at several typical locations were measured in the ESW joint by K-type thermo-couple. The results show that the temperature histories predicted by numerical simulation are in good agreement with experimental results. The numerical results indicate that forced cooling has a limited influence on the size of fusion zone, however, copper cooling and water cooling can significantly reduce the width of HAZ and largely shorten Δt8/5 time.