高温合金焊接接头动态拉伸变形断裂行为
Deformation and fracture behaviors of superalloy welded joint upon scanning electron microscope in-situ tension
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摘要: 借助扫描电子显微镜(SEM)的专用拉伸台,通过取自相同焊接接头疲劳试件的原位拉伸试验和疲劳试验,分析了高温合金焊接接头原位拉伸的动态断裂过程,讨论了原位拉伸断裂行为与疲劳断裂的关系。结果表明,高温合金熔化焊接接头强韧性良好,断裂前应变可达17.5%,具有明显的形变强化效应;焊缝断裂形貌与应力状态密切相关,在平面应力状态下,裂纹形成于熔合区晶内缺陷和晶界交汇处,以延性剪切型断裂为主,在应力集中的棱角处,易诱发穿晶脆断;焊缝熔合区的微观组织不均匀性和焊趾应力集中的联合作用将使焊接接头在疲劳试验过程中发生应变硬化,引发疲劳裂纹。Abstract: The fracture process of the GH series superalloy welded joints with argon tungsten arc welding was observed upon scanning electron microscope in-situ tension using the samples obtained from the same fatigue test-pieces.The relations between the fracture features of in-situ tension and tension fatigue behaviors was discussed.The results reveal that the GH alloys welded joint had excellent strength and the fracture strain reaches up to 17.5%,which shows remarkable strain strengthening effect.It has also discovered that the fracture morphology of the welded joints is closely related to the stress state.The cracks initiated at the crystal defections and the grain boundaries and shown the ductile shear fracture under the plane stress state.Those formed at corners of the sample with stress concentration were liable to be failure with brittle transgranular fracture.The results reveal that the co-effect of stress concentration of welding root/toe and the non-uniformity of microstructures in the welded joints would result in strain hardening of fatigue test-pieces,and therefore to induce initial cracks during fatigue.