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“芯—鞘”结构强化Cf/SiC-Nb钎焊接头成形机理

Forming mechanism of Cf/SiC-Nb brazed joints reinforced by core-sheath structure

  • 摘要: 为了解决陶瓷基复合材料与金属钎焊接头残余应力高、强度低的问题,采用中空骨架网络结构碳海绵作为中间层缓解接头应力,提高接头力学性能. 在真空环境下对三聚氰胺甲醛泡沫进行快速高温碳化处理获得骨架连续、孔隙均匀的中空碳海绵,随后将其作为中间层辅助Cf/SiC复合材料与金属Nb进行钎焊连接. 结果表明,在850 ℃/10 min的工艺参数,Ag-27Cu-3.5Ti钎料对碳海绵中空腔体填充饱满,并与碳海绵骨架反应形成了TiC包覆钎料合金的“芯—鞘”结构. 当碳海绵中间层厚度达到2.0 mm时接头强度达到最高值112.6 MPa,相较于无中间层直接钎焊接头提高了56%,这得益于“芯—鞘”结构对接头的多重协同强化效应.

     

    Abstract: In order to address the issues of high residual stress and low strength in the brazed joints between ceramic-matrix composites and metals, a hollow-skeleton network-structured carbon sponge was used as an interlayer to relieve the joint stress and improve the mechanical properties of the joint. The melamine-formaldehyde foam was subjected to rapid high-temperature carbonization treatment in a vacuum environment to obtain a hollow carbon sponge with continuous skeletons and uniform pores. Subsequently, it was used as an interlayer to assist in the brazing process between Cf /SiC composites and Nb. The results show that under the brazing parameter of 850 ℃/10 min, the Ag-27Cu-3.5Ti filler metal fully filled the hollow space of the carbon sponge and reacted with the carbon sponge skeleton to form a core-sheath structure in which the filler metal alloy was coated with TiC. When using the thickness of the carbon sponge interlayer as 2.0 mm, the joint strength reached a maximum value of 112.6 MPa, which is 56% higher than that of the direct brazed joint without an interlayer. This is attributed to the multiple synergistic strengthening effects of the core-sheath structure on the joint.

     

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