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介观领域中的激光熔透信号物理特性研究

Study on physical characteristics of laser welding penetration signal in the mesoscopic field

  • 摘要: 可靠熔透在线检测是激光焊接智能制造领域的重要问题,但是激光熔透信号属于介观尺度光学信号,而传统检测方法受宏观采样手段局限无法有效获取介观熔透信息. 所以开展激光匙孔内部更深层次的介观领域特性研究,对于实现可靠熔透在线检测具有重要的指导意义. 试验通过自制的光学成像系统,在红外特定谱段下捕捉到了介观熔透信号,研究表明该信号具有隐蔽性强、指向性高、波动性大、趋势性显著的物理特性,并充分证明了介观熔透信号复杂波动表面下的趋势性特征. 通过抽象化提取和比对分析发现,该特征不但重复性较好、受焊接热反应本质制约,更与激光焊接熔透状态具有较好的一致性. 通过该项研究可为开发介观尺度激光熔透可靠在线检测提供重要理论支撑.

     

    Abstract: Reliable online penetration detection is an important issue in the intelligent manufacturing of laser welding, but the penetration signal belongs to the mesoscopic scale optical signal, and traditional detection methods are constrained by macroscopic sampling methods, which cannot effectively capture mesoscopic penetration information. Therefore, it is of great significance to carry out a study of the deeper mesoscopic properties within the laser keyhole to achieve reliable online penetration detection. In this paper, a mesoscopic penetration signal in the infrared spectrum was identified using a specialized optical imaging system. The study revealed that this signal possesses distinct physical characteristics, including strong concealment, high directionality, large fluctuation, and significant trend. Especially, it has been fully proven that the trend characteristics of the mesoscopic penetration signal under complex fluctuating surface. Through the abstract extraction and comparison analysis, it was found that the features are not only repeatable and subject to the nature of welding thermal reactions but also in good agreement with the laser welding penetration state. This study can provide crucial theoretical support for the development of reliable online detection of laser penetration at the mesoscopic scale.

     

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