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送丝角度与方式对激光熔丝单道沉积层成形的影响

Effect of wire feeding angle and wire feeding mode on the formation of single-track laser wire deposition layer

  • 摘要: 为了研究旁轴激光熔丝增材制造过程中,焊丝送入熔池的方位对沉积层成形的影响,进行了不同送丝角度和送丝方式下的单道激光熔丝沉积试验,分析对比了沉积层的层宽、层高、表面粗糙度、截面形貌和基板熔深随送丝角度和送丝方式的变化规律. 结果表明,旁轴送丝的送丝角度和送丝方式对激光熔丝单道沉积层的成形都有一定影响,且送丝方式大于送丝角度对沉积层尺寸和形状的影响; 随着送丝角度的增大,3种送丝方式的基板熔深都逐渐减小,前置送丝和后置送丝沉积层的层宽逐渐减小,层高逐渐增大,而侧置送丝沉积层的层宽、层高和表面粗糙度则变化较小;前置送丝和后置送丝沉积层的截面形状呈对称的圆弧形,侧置送丝沉积层的截面形状不对称,最高点偏向焊丝一侧.

     

    Abstract: In order to study the influence of the direction of the welding wire into the molten pool on the formation of the deposited layer during the laser additive manufacturing by paraxial wire feeding, single-track laser wire deposition tests were carried out under different wire feeding angles and wire feeding modes. The variation of layer width, layer height, surface roughness, cross-sectional morphology and substrate fusion depth of deposited layer with wire feeding angle and wire feeding mode was analyzed. The results show that the wire feeding angle and wire feeding mode of paraxial wire feeding influence the formation of single-track laser deposited layer, and the effect of wire feeding mode on the size and shape of deposited layer is greater than that of wire feeding angle. With the increase of wire feeding angle, all the substrate fusion depth decreases gradually, the layer width of front feeding and back feeding decreases gradually, the layer height of deposited layer increases gradually, however, the layer width, layer height and surface roughness of side feeding change little. The cross-section shape of front feeding and back feeding deposited layer is symmetrical and circular, while the cross-section shape of side feeding deposited layer is asymmetrical and the highest point is biased towards the wire side. The layer width and substrate fusion depth of front feeding are larger and the layer height is smaller, while the layer width and substrate fusion depth of the back feeding are smaller and the layer height is larger.

     

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