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一种稀土高强钢焊接热影响区组织与性能

Microstructure and properties of heat affected zone of high strength steel with rare earth

  • 摘要: 机械装备的整体性能和寿命随着高强钢的大量使用而大幅提高,但性能薄弱区仍然是焊接热影响区. 应用恰当的处理技术,能生成形态、尺寸和分布有益的稀土夹杂物,在焊接中抑制原奥氏体晶粒长大改善钢的焊接性能. 试验制备了一种0.18%C的稀土高强钢,采用Gleeble-3500热模拟机模拟4种热输入下的热循环过程,采用光学显微镜观察了试验钢的焊接热影响区显微组织转变,用冲击试验机测试了焊接热影响区的冲击吸收能量,测量了不同冷却速度下的原始奥氏体晶粒尺寸的变化. 结果表明,焊接热输入值为25 kJ/cm时,HAZ组织主要为马氏体,晶粒尺寸细小,这时的冲击韧性和硬度值最高. 当焊接热输入值大于50 kJ/cm以上时,钢中生成了上贝氏体和粒状贝氏体,晶粒也逐渐长大,出现了韧性下降和软化. 试验钢的C含量为0.18%,在热循环中焊缝中出现了粗大的马氏体组织,形成淬硬组织,未生成针状铁素体组织.

     

    Abstract: The overall performance and service life of engineering equipment can be greatly improved for the heavy use of high-strength steel, but it does not change the fact that the weak performance area after welding is still the heat affected zone(HAZ). By the proper rare earth treatment technology, not only the rare earth inclusions with beneficial morphology, size and distribution can be formed in the steel, but also the growth of original austenite grain can be restrained during the welding process. It is actually for these reasons that the welding performance of the steel are boosted.In this study, a kind of 0.18% C high-strength steel with rare earth is produced. The thermal cycling processes under 4 kinds of heat input are simulated by the Gleeble-3500 thermal simulator. The microstructure transformation of HAZ is observed by the optical microscope. The impact absorption energy of HAZ is measured by the testing machine. The changes of original austenite grain size under different cooling rates are measured. The results show that when the welding heat input is 25 kJ/cm, the HAZ microstructure is mainly martensite with fine grain size, and then the impact toughness and hardness are the highest level. When the heat input is higher than 50 kJ/cm, the upper bainite and granular bainite are formed, and the grains grow up gradually, resulting in the decrease of both toughness and hardness. The C content of the test steel is 0.18%. During the thermal cycle the coarse martensite structure appears, forming the harden structure without the acicular ferrite structure.

     

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