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磁场和NiCl2联合作用下镁合金焊接接头的显微组织和力学性能

Microstructure and mechanical properties of magnesium alloy welded joint under the combined effect of magnetic field and NiCl2 activated flux

  • 摘要: 为了分析磁场和活性剂联合作用下镁合金焊接接头的显微组织和力学性能变化规律,采用A-TIG焊接AZ91镁合金,并在试验过程中引入纵向交流磁场,实现磁场和活性剂联合作用下镁合金的TIG焊接. 对不同活性剂涂覆量下焊接接头的成形性、物相组成、显微组织、力学性能进行检测,分析磁场和活性剂联合作用下电弧形态和熔池金属结晶形核特点,探讨其中的机理. 试验结果表明,磁场的引入对增加熔深、提高焊接效率产生负面影响,但是对提高焊接接头力学性能作用效果十分明显,在所选磁场参数下,活性剂涂覆量为3 mg/cm2时,焊接接头的成形状态和组织性能达到了最佳匹配,此时成形系数为2.38,焊缝抗拉强度和断后伸长率分别为338 MPa和13.3%;磁场和活性剂的联合作用下,电弧呈螺旋下沉旋转运动,并带动熔池运动,改变晶体结晶条件,促进细小等轴晶形成和孪晶的出现,使得焊接接头的力学性能得到提升;同时,磁场的引入可以改变晶体的生长模式,晶体沿(0001)晶面出现择优生长现象.

     

    Abstract: In order to analyze the evolution of microstructure and mechanical properties of magnesium alloy welded joints under the combined effect of magnetic field and activated flux, longitudinal AC magnetic field was used during A-TIG welding of AZ91 magnesium alloy. The formability, microstructure, phase composition and mechanical properties of welded joints with different coating amounts of activated flux were analyzed, the arc shape and crystallization nucleation characteristics under the combined action of magnetic field and activated flux were discussed. The experimental results show that the introduction of magnetic field has a negative effect on increasing penetration and improving welding efficiency, but it has a very obvious effect on improving the mechanical properties of welded joints. When the coating amount of activated flux is 3 mg/cm2 under the selected magnetic field parameters, the forming state and microstructure performance of welded joints reach the best match. In this condition, the forming coefficient is 2.38, and the tensile strength and elongation of welded joints are 338 MPa and 13.3%, respectively. Under the combined action of magnetic field and activted flux, the arc moves downward spirally, and drives the molten pool to change the crystal crystallization conditions, promotes the formation of small equiaxed crystals and the appearance of twins, so that the mechanical properties of welded joints are improved. At the same time, the introduction of magnetic field can change the growth mode of the crystal, and the preferential growth phenomenon appears along the (0001) crystal plane.

     

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