高级检索

异种钛合金协同送丝等离子增材制造试验

徐俊强, 彭勇, 周琦, 王克鸿, 朱军

徐俊强, 彭勇, 周琦, 王克鸿, 朱军. 异种钛合金协同送丝等离子增材制造试验[J]. 焊接学报, 2019, 40(9): 59-64. DOI: 10.12073/j.hjxb.2019400236
引用本文: 徐俊强, 彭勇, 周琦, 王克鸿, 朱军. 异种钛合金协同送丝等离子增材制造试验[J]. 焊接学报, 2019, 40(9): 59-64. DOI: 10.12073/j.hjxb.2019400236
XU Junqiang, PENG Yong, ZHOU Qi, WANG Kehong, ZHU Jun. Study on plasma wire and arc additive manufacturing process of titanium alloys with twin-wire feeding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(9): 59-64. DOI: 10.12073/j.hjxb.2019400236
Citation: XU Junqiang, PENG Yong, ZHOU Qi, WANG Kehong, ZHU Jun. Study on plasma wire and arc additive manufacturing process of titanium alloys with twin-wire feeding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(9): 59-64. DOI: 10.12073/j.hjxb.2019400236

异种钛合金协同送丝等离子增材制造试验

基金项目: 国家自然科学基金资助项目(51375243,51505226)

Study on plasma wire and arc additive manufacturing process of titanium alloys with twin-wire feeding

  • 摘要: 采用双丝协同等离子增材系统实现了TC4-TA2异种钛合金的增材成形,期望制备的增材构件具有良好的沉积形貌及优异的力学性能. 采用了体视显微镜、扫描电镜、EDS、XRD、拉伸及硬度等测试方法分析其组织及性能. 结果表明,增材构件中存在两种微观组织形态,即分布在沉积层交界处的α相集束组织和分布在沉积层中心的α + β相片层组织. 构件在竖直和水平方向上的抗拉强度分别为998和1 037 MPa,断后伸长率为9.2%和5.7%,断裂呈现为脆性解理断裂. 试验结果证明,等离子增材制造技术能够实现异种钛合金协同增材成形.
    Abstract: TC4-TA2 titanium alloy component was deposited by plasma wire arc additive manufacturing with twin-wire feeding and its good depositional morphology and excellent mechanical properties were expected. OM, SEM, EDS, XRD, tensile and hardness test were carried out to study the macro and microstructure of the component, as well as mechanical properties. The results showed that there were two kinds of microstructures in the component. They were the colonies of α phase which was distribute in the junction of the deposited layer and the lamellar of α + β phase which was distribute in the center of the deposited layer. The tensile strength of specimens in the vertical and horizontal directions were 998 MPa and 1 037 MPa, respectively. Meanwhile, their elongation at break were 9.2% and 5.7% and the fracture appeared as brittle cleavage fracture. The experimental results showed that the plasma arc additive manufacturing with twin-wire feeding can realize the preparation of dissimilar titanium alloy components.
  • [1] 苗玉刚,曾阳,王腾,等.基于BC-MIG焊的铝/钢异种金属增材制造工艺[J].焊接学报, 2015, 36(7):5-8 Miao Yugang, Zeng Yang, Wang Teng, et al. Additive manufacturing process of aluminum/steel dissimilar metal based on BC-MIG welding[J]. Transactions of the China Welding Institution, 2015, 36(7):5-8
    [2] 尹博,赵鸿,王金彪,等.钛合金电弧增材制造技术研究现状及发展趋势[J].航空精密制造技术, 2016, 52(4):1-3 Yin Bo, Zhao Hong, Wang Jinbiao, et al. Research status and prospect of wire and arc additive manufactured titanium alloy[J]. Aviation Precision Manufacturing Technology, 2016, 52(4):1-3
    [3] Martina F, Colegrove P A, Williams S W, et al. Microstructure of interpass rolled wire+arc additive manufacturing Ti-6Al-4V components[J]. Metallurgical&Materials Transactions A, 2015, 46(12):6103-6118.
    [4] 张纪奎,陈百汇,张向.电弧增材制造钛合金界面处残余应力及其影响[J].稀有金属材料与工程, 2018, 47(3):920-926 Zhang Jikui, Chen Baihui, Zhang Xiang. Residual stress at the interface of wire+arc additive manufactured titanium alloy and its influence[J]. Rare Metal Materials and Engineering, 2018, 47(3):920-926
    [5] 杨海欧,王健,王冲,等.电弧增材制造TC4钛合金宏观晶粒演化规律[J].材料导报, 2018, 32(6):2028-2046 Yang Haiou, Wang Jian, Wang Chong, et al. Macrostructure evolution of TC4 titanium alloys fabricated by wire and arc additive manufacturing[J]. Materials Reports, 2018, 32(6):2028-2046
    [6] 何博文,冉先喆,田象军,等.激光增材制造TC11钛合金的耐蚀性研究[J].中国激光, 2016, 43(4):75-81 He Bowen, Ran Xianzhe, Tian Xiangjun, et al. Corrosion resistance research of laser additive manufactured TC11 titanium alloy[J]. Chinese Journal of Lasers, 2016, 43(4):75-81
    [7] Donoghue J, Antonysamy A A, Martina F, et al. The effectiveness of combining rolling deformation with wire-arc additive manufacture on β-grain refinement and texture modification in Ti-6Al-4V[J]. Materials Characterization, 2016, 114:103-114.
    [8] Wu B, Ding D, Pan Z, et al. Effects of heat accumulation on the arc characteristics and metal transfer behavior in wire arc additive manufacturing of Ti6Al4V[J]. Journal of Materials Processing Technology, 2017, 250:304-312.
    [9] Zang B G, Shi M X, Chen G Q, et al. Microstructure and defect of titanium alloy electron beam deep penetration welded joint[J]. Transactions of Nonferrous Metals Society of China, 2012, 22(11):2633-2637.
    [10] He B, Wu W, Zhang L, et al. Microstructural characteristic and mechanical property of Ti6Al4V alloy fabricated by selective laser melting[J]. Vacuum, 2018, 150:79-83.
    [11] Guo W, Sun R, Song B, et al. Laser shock peening of laser additive manufactured Ti6Al4V titanium alloy[J]. Surface&Coatings Technology, 2018, 349:503-510.
    [12] Casalino G, Mortello M, Campanelli S L. Ytterbium fiber laser welding of Ti6Al4V alloy[J]. Journal of Manufacturing Processes, 2015, 20:250-256.
    [13] Tian Y, Gora W S, Cabo A P, et al. Material interactions in laser polishing powder bed additive manufactured Ti6Al4V components[J]. Additive Manufacturing, 2018, 20:11-22.
    [14] Demulsant X, Mendez J. Microstructural effects on small fatigue crack initiation and growth in Ti6Al4V alloys[J]. Fatigue&Fracture of Engineering Materials&Structures, 2010, 18(12):1483-1497.
    [15] 刘汉青,何超,黄志勇,等. TC17合金超高周疲劳裂纹萌生机理[J].金属学报, 2017, 53(9):1047-1054 Liu Hanqing, He Chao, Huang Zhiyong, et al. Very high cycle fatigue failure mechanism of TC17 alloy[J]. Acta Metallurgica sinica, 2017, 53(9):1047-1054
  • 期刊类型引用(6)

    1. 周传昆,王伟,娄双涛,陆凯雷. 不锈钢薄板高频冷焊与TIG焊接头的性能对比. 热加工工艺. 2023(07): 122-124+129 . 百度学术
    2. 唐君才,陈和,魏占静. 304不锈钢K-TIG焊接工艺. 机械制造文摘(焊接分册). 2022(03): 37-40 . 百度学术
    3. 何建萍,吴鑫,吉永丰,卢飞. 100 μm超薄不锈钢板脉冲微束等离子弧焊成形机理. 焊接学报. 2021(06): 77-84+101-102 . 本站查看
    4. 高永. 海洋石油平台挡风墙不锈钢薄板焊接专用夹具. 石油工程建设. 2020(01): 75-77 . 百度学术
    5. 王钰,王凯,罗子艺,卢清华,杨景卫. 大功率激光焊接工艺对304不锈钢焊接接头组织和电化学行为的影响. 焊接. 2020(03): 17-23+65-66 . 百度学术
    6. 林晓辉,冷冰,方乃文,徐亦楠,马一鸣. 焊接热输入对节镍不锈钢MAG接头组织性能影响. 金属加工(热加工). 2020(10): 48-52 . 百度学术

    其他类型引用(9)

计量
  • 文章访问数:  551
  • HTML全文浏览量:  4
  • PDF下载量:  135
  • 被引次数: 15
出版历程
  • 收稿日期:  2018-08-23

目录

    /

    返回文章
    返回