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Inconel 625合金金属基复合涂层研究综述

A review on Inconel 625 alloy metal matrix composite coatings

  • 摘要: Inconel 625合金的高温性能、耐腐蚀性能优异,经常作为抗氧化、耐腐蚀和耐磨损的防护涂层材料,但Inconel 625合金较低的硬度限制了其耐磨防护能力. 为了提高涂层的耐磨性,通常在Inconel 625合金基体中加入一定量的硬质陶瓷增强颗粒,形成金属基复合材料涂层. 文中综述了Inconel 625合金复合涂层的研究现状,梳理了不同的复合涂层制备方法及不同增强颗粒种类制备出的涂层的特点,总结了复合涂层耐磨性增强的影响因素和作用规律,分析了涂层中增强颗粒的分解和聚集问题及相应的解决措施. 分析表明,激光熔覆是制备Inconel 625 合金复合涂层最常用的工艺;最常用的增强相是WC和TiC;影响复合涂层耐磨性的最重要因素是增强颗粒的含量;工艺参数、增强颗粒的种类、尺寸、形状会影响增强颗粒的分解;添加碳纳米管可以有效限制增强颗粒聚集.

     

    Abstract: Inconel 625 alloy exhibits excellent high-temperature performance and corrosion resistance and is frequently used as a protective coating material for oxidation resistance, corrosion resistance, and wear resistance. However, the relatively low hardness of Inconel 625 alloy limits its wear protection capability. To improve the wear resistance of the coating, a certain amount of hard ceramic reinforcing particles is typically added into the Inconel 625 alloy matrix to form a metal matrix composite coating. The research status of Inconel 625 alloy composite coatings was reviewed. The different preparation methods of composite coatings and the characteristics of coatings prepared with various types of reinforcing particles were systematically reviewed; the influencing factors and action mechanisms of wear resistance enhancement in composite coatings were summarized; the decomposition and agglomeration issues of reinforcing particles in the coatings, along with the corresponding solutions, were analyzed. The analysis indicates that laser cladding is the most commonly used process for preparing Inconel 625 alloy composite coatings; the most commonly used reinforcing phases are WC and TiC; the most important factor affecting the wear resistance of the composite coatings is the content of reinforcing particles. Moreover, process parameters, as well as the type, size, and shape of reinforcing particles, influence the decomposition of reinforcing particles; the addition of carbon nanotubes can effectively restrict the agglomeration of reinforcing particles.

     

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