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CFRP表面激光熔覆TC4 + AlSi10Mg复合涂层的组织与性能

陶汪, 苏轩, 陈曦, 陈彦宾

陶汪, 苏轩, 陈曦, 陈彦宾. CFRP表面激光熔覆TC4 + AlSi10Mg复合涂层的组织与性能[J]. 焊接学报, 2020, 41(5): 30-35. DOI: 10.12073/j.hjxb.20190924001
引用本文: 陶汪, 苏轩, 陈曦, 陈彦宾. CFRP表面激光熔覆TC4 + AlSi10Mg复合涂层的组织与性能[J]. 焊接学报, 2020, 41(5): 30-35. DOI: 10.12073/j.hjxb.20190924001
TAO Wang, SU Xuan, CHEN Xi, CHEN Yanbin. Microstructural characteristics and property of laser cladded TC4+AlSi10Mg composite coating on the CFRP surface[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(5): 30-35. DOI: 10.12073/j.hjxb.20190924001
Citation: TAO Wang, SU Xuan, CHEN Xi, CHEN Yanbin. Microstructural characteristics and property of laser cladded TC4+AlSi10Mg composite coating on the CFRP surface[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(5): 30-35. DOI: 10.12073/j.hjxb.20190924001

CFRP表面激光熔覆TC4 + AlSi10Mg复合涂层的组织与性能

基金项目: 中央高校基本科研业务费专项资金资助(HIT.NSRIF.2017003)
详细信息
    作者简介:

    陶汪,1981年出生,副教授;主要从事航空领域先进焊接技术等方面研究;发表论文50余篇;Email:taowang81@hit.edu.cn.

    通讯作者:

    陈彦宾,教授;Email:chenyb@hit.edu.cn.

  • 中图分类号: TG 453

Microstructural characteristics and property of laser cladded TC4+AlSi10Mg composite coating on the CFRP surface

  • 摘要: 采用激光熔覆技术在碳纤维增强热塑性塑料(carbon fiber reinforced thermoplastics, CFRP)表面成功地制备了TC4 + AlSi10Mg复合涂层. 通过扫描电镜、能谱仪和透射电镜分析了TC4 + AlSi10Mg复合涂层与CFRP基体连接的界面层微观结构、元素成分分布及相组成. 采用纳米压痕仪对复合涂层到基材的硬度变化规律进行测试. 结果表明,通过激光熔覆技术可以快速在CFRP材料表面形成连续的、均匀的TC4 + AlSi10Mg复合涂层. TC4 + AlSi10Mg复合粉末在激光作用下,受热熔化渗透到CFRP基体内部,形成良好的冶金结合,并在碳纤维-树脂-复合涂层之间形成连续的界面层. TC4 + AlSi10Mg复合涂层与CFRP基体连接的界面层相成分为TiC,Ti3Al,TiS2和Ti3AlC相. CFRP基体的平均硬度为10.15 HV,涂层的最高硬度可达1914 HV. 基于试验观察和理论分析,得出CFRP表面激光熔覆TC4 + AlSi10Mg复合涂层主要的界面反应机理为Ti(s) + C(s)→TiC(s),Al(l) + 3Ti(s)→Ti3Al(s).
    Abstract: TC4+AlSi10Mg composite coating was successfully prepared on the surface of carbon fiber reinforced plastics (CFRP) by laser cladding technology. Microstructure, elemental composition and distribution as well as phase composition of the interface layer between the TC4+AlSi10Mg composite coating and CFRP substrate were analyzed by scanning electron microscopy, energy disperse spectroscopy, and transmission electron microscopy. Hardness was measured by nanoindentor along the vertical direction from the composite coating to the CFRP substrate. Research findings showed that laser cladding technology could be applied to fabricate uniform and continuous TC4 coating on the surface of CFRP substrate. Upon the heat effect of laser cladding, the TC4+AlSi10Mg composite powder melted and then penetrated into the interior of the CFRP substrate, thus achieving a good metallurgical bonding. Finally, a continuous interface layer formed among carbon fiber, plastics, and composite coating. The interface layer between the TC4+AlSi10Mg composite coating and CFRP substrate was mainly composed of TiC, Ti3Al, TiS2, and Ti3AlC phases. The average hardness of the CFRP substrate was 10.15 HV, while the maximum hardness of the composite coating was 1 914 HV. In addition, based on experimental observation and theoretical analysis, the dominant interface reaction mechanism of the laser cladded TC4+AlSi10Mg composite coating on the CFRP surface can be drawn as follows: Ti(s) + C(s) → TiC(s), Al(1) + 3Ti(s) → Ti3Al(s).
  • 图  1   CFRP材料DSC分析曲线

    Figure  1.   DSC of CFRP

    图  2   TC4 + AlSi10Mg粉末显微形貌

    Figure  2.   Micromorphology of TC4 + AlSi10Mg powder

    图  3   激光熔覆涂层横截面形貌

    Figure  3.   Cross section morphology of laser cladding coating. (a) interface morphology; (b) top of coating; (c) middle of coating; (e) inferface

    图  4   Ti-Al二元合金相图

    Figure  4.   Binary phase diagram of Ti-Al alloy

    图  5   界面HAADF元素面分布

    Figure  5.   HAADF elemental plane distribution of interface. (a) HAADF image of interface; (b) C element distribution; (c) Ti element distribution; (d) Al element distribution

    图  6   界面相衍射分析

    Figure  6.   Phase diffraction analysis of interface. (a) bright field image of interface; (b) SAED pattem of Ⅰ area; (c) SAED pattem of Ⅱ area; (d) SAED pattem of Ⅲ area; (e) SAED pattem of Ⅳ area; (f) SAED pattem of Ⅴ area

    图  7   CFRP与涂层的结合机理

    Figure  7.   Bonding mechanism of the coating and CFRP. (a) initial stage; (b) reaction stage; (c) enlarged view of area A in Fig.7b; (d) final stage

    图  8   沿涂层深度方向显微硬度分布

    Figure  8.   Microhardness profile along depth direction of coating

    表  1   TC4钛合金的化学成分(质量分数,%)

    Table  1   Chemical composition of TC4 titanium alloy

    FeCNAlVHTi
    0.300.100.055.5~6.83.5~4.50.015其余
    下载: 导出CSV

    表  2   AlSi10Mg合金的化学成分(质量分数,%)

    Table  2   Chemical composition of TC4 titanium alloy

    SiMgMnCuFeZnAl
    9.20.480.210.260.840.25其余
    下载: 导出CSV

    表  3   图3标记区域的EDS分析结果(原子分数,%)

    Table  3   EDS results of marked areas in Fig. 3

    元素CAlSiVTi
    29.9415.351.011.8651.84
    6.0521.381.842.1868.55
    5.9721.681.42.7568.2
    11.5619.121.062.5665.7
    下载: 导出CSV

    表  4   图6a标记区域的EDS分析结果(原子分数,%)

    Table  4   EDS results of marked areas in Fig. 6a

    元素CAlSSiTi
    99.40.6
    54.530.4645.01
    24.271.5374.2
    0.335.6764.03
    5.1223.111.6270.15
    下载: 导出CSV
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    其他类型引用(1)

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出版历程
  • 收稿日期:  2019-09-23
  • 网络出版日期:  2020-09-26
  • 刊出日期:  2020-09-26

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