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SLM-AlSi10Mg与Al6061-T6异种铝合金TIG焊接接头组织与性能研究

Study on microstructure and properties of TIG welded joints of dissimilar aluminum alloys SLM-AlSi10Mg and Al6061-T6

  • 摘要: 采用TIG焊接方法对SLM成形AlSi10Mg和轧制Al606l合金(T6态)进行了对接焊,使用ER4043填丝对不同电流参数的TIG焊接接头进行了显微组织和力学性能分析.结果表明:峰值电流Ip = 140 A和Ip = 125 A均可获得外观成形质量优良的焊缝组织,在焊缝中靠近AlSi10Mg母材一侧气孔汇聚成“链”状分布,Al6061-T6一侧孔隙率较低.低电流条件下平均孔隙尺寸较小.焊接电流增大,焊缝两侧热影响区宽度和不同区域晶粒尺寸随之增大.焊缝靠近AlSi10Mg一侧组织为等轴晶,Al6061-T6一侧为柱状晶,中心区域为粗大的等轴晶.随着焊接电流增大,焊缝各区域的平均显微硬度下降,焊接接头的抗拉强度也相应降低.焊接接头拉伸断裂位置均位于Al6061-T6母材HAZ区,此区域析出相沿晶界聚集,增加了组织的脆性.断后伸长率均低于4%,低电流的TIG焊接接头抗拉强度最高可达到185 MPa.

     

    Abstract: Butt welding between SLM-formed AlSi10Mg and rolled Al6061 alloy (T6 state) was conducted by the TIG welding method. The microstructure and mechanical properties of TIG welded joints under different current parameters were analyzed using ER4043 filler wire. The results indicate that weld seams with excellent appearance and formation quality are obtained under current parameters of 140 A and 125 A. Near the AlSi10Mg base metal side in the weld seam, pores aggregate and are distributed in a “chain-like” manner, while the porosity on the Al6061-T6 side is low. Under low current conditions, the average pore size is small. As the welding current increases, the width of the heat-affected zone on both sides of the weld seam and the grain size in different regions increase accordingly. The microstructure near the AlSi10Mg side of the weld seam consists of equiaxed grains; the Al6061-T6 side exhibits columnar grains, and the central region is composed of coarse equiaxed grains. With the increase in welding current, the average microhardness in various regions of the weld seam decreases, and the tensile strength of the welded joint decreases correspondingly. The tensile fracture locations of the welded joints are all situated in the HAZ of the Al6061-T6 base metal, where precipitated phases aggregate along the grain boundaries, which increases the brittleness of the microstructure. The post-fracture elongation is consistently lower than 4%, and the maximum tensile strength of the TIG welded joint at low current can reach 185 MPa.

     

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